RITE-HITE FasTrax XL Installation/Service/Owner'S Manual Download

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FasTrax

Installation/Service/Owner's Manual

Rite‑Hite

Publication:

AMEN00316 2020-07-06

ABBREVIATIONS

ABBREVIATION

DESCRIPTION

OR or ORG

Orange

Ounce

PCB

Printed Circuit Board

Push Button

Photoeye

Pharma

Pharmaceutical

PHLP

Phillips Head

PHSMS

Pan Head Sheet Metal Screw

Pink

PMP

Planned Maintenance Program

Pos

Position

PSA

Pressure Sensitive Adhesive

PTR

Perimeter Seal

PVC

Polyvinyl Chloride

Qty

Quantity

Right

Red

Right Hand

RHD

Right Hand Drive

RHMS

Round Head Machine Screw

R/T

Roller Tube

Secure Digital

SEC

Seconds

Square Foot

Control Techniques VFD

SPDT

Single Pole Double Throw

SPLT

SplitSecond

SS/STNLS

Stainless Steel

STND/STD

Standard

Switch (Disconnect)

Term

Terminal

TIG

Tungsten Insert Gas

UHMW

Ultra High Molecular Weight Polyethylene

Ultra Violet

Voltage

VFD

Variable Frequency Drive

Vertical Lift

Virtual Vision

Warning Device

With

w/o

Without

White

Controller Input

XFMR

Transformer

Extra Large Door

Controller Output

ABBREVIATION

DESCRIPTION

Yellow

ZNC

Zinc

Direct Current Common (Zero V)

2020-02-12

Summary of Contents for FasTrax XL

Page 1: ...Manual Part 39500157 Model FSTXXL Publication AMEN00316 2020 07 06 FasTrax XL High Speed Door Installation Service Owner s Manual Language English Hazards English French...

Page 2: ...ure 36 Counterweight 37 Lintel Rollers 38 Front and Rear Windbar 39 Virtual Vision OPTIONAL 40 Header Cover 41 Electrical 42 Wireless Activation OPTIONAL 56 Label s 57 Final Checklist 58 OPERATION Clo...

Page 3: ...s in this manual are covered by one or more of the following U S patents 6192960 6212826 6330763 6360487 6481487 6560927 6598648 6615898 6688374 6837296 6901703 6964289 7034682 7045764 7111661 7114753...

Page 4: ...ce approved by local codes Have signage that Clearly states repairs are being made Identifies person responsible for lockout condition NOTE Only this person should be able to remove warnings and locko...

Page 5: ...ents ne doivent tre effectu s que par un technicien agr WARNING AVERTISSEMENT The Variable Frequency Drive in control box has a stored charge it is unsafe to work on for 10 minutes after disconnecting...

Page 6: ...ommunication Cable I Wall Attachment x4 J Enclosure screw x4 Buttons K Close Yellow L Stop Red M Open Reset Green N Language indicator O Door Status Red Fault Yellow Warning White Operating Normally P...

Page 7: ...plant operations 8 Move the entire crate of the door components as close to the door opening as possible 9 If multiple doors are being installed the control box must be installed with the matching do...

Page 8: ...el If the measurements do not agree STOP Contact your Rite Hite representative 4 Surface MUST be flat smooth and collinear with opposite side E 5 Using a 6ft 2m carpenter s level F verify that the doo...

Page 9: ...Rite Hite Installation Service Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 9...

Page 10: ...rior into concrete structure a minimum of 2in 51mm Welding Welding of the lower track is only possible with the Extended Projection version as the rear lower track is steel The Standard Projection low...

Page 11: ...steners 3 8in M10 minimum 2 through bolts required Walls constructed of wood dry wall stone block or insulation require further jamb preparation The fastening method is the responsibility of the insta...

Page 12: ...m Extended Projection B Lower track hole location 3 13 16in 97mm Standard Projection 3 7 8in 98mm Extended Projection Header hole location 5 1 4in 133mm Standard Projection 5 1 8in 130mm Extended Proj...

Page 13: ...space required Lower track 4 9 16in 115mm Standard Projection 5 7 16in 138mm Extended Projection Header above opening 6 5 8in 168mm Standard Projection 7in 178mm Extended Projection B Lower track hole...

Page 14: ...rugated metal siding G Steel plate member supplied by others H Minimum fasteners required supplied by others 3 8in M10 I Lower track Walls with ribbed metal wall construction must have structural stee...

Page 15: ...ne screws C and 3 3 8in 16 M10 nylock nuts D 2 Assemble the header plate E and rear top re feed roller assembly F on the lower track B using 3 3 8in 16 x 6in M10 x 152mm hex head machine screws G and...

Page 16: ...stall the outer guide assembly O and plate P on the lower track using 6 3 8in 16 x 4in M10 x 102mm hex head machine screws R and 6 3 8in 16 M10 nylock nuts S 6 Install inner re feed roller assembly Q...

Page 17: ...nd 6 3 8in 16 M10 nylock nuts I 3 Connect the header plate F to the lower track C using 3 3 8in 16 x 1 3 4in M10 x 44mm hex head machine screws Z and 3 3 8in 16 M10 nylock nuts I M K L J L N 4 Install...

Page 18: ...hex head machine screws H 4 3 8in 16 x 6 1 2in M10 x 165mm hex head machine screws I and 2 of 6 3 8in 16 M10 nylock nuts J NOTE DO NOT install the remaining 4 lock nuts on the longer machine screws I...

Page 19: ...Assembly EXTENDED PROJECTION Continued Left Non Drive Side Continued U R Q T S 5 Install the plate Q and inner re feed roller assembly R on the lower track using 3 3 8in 16 x 6 1 2in M10 x 165mm hex h...

Page 20: ...8in 3mm 0 C and place a mark on the floor 4 Place non drive side lower track at the previously made mark on the floor 5 Lower track must be 90 to wall Measure the angle from the front edge of the lowe...

Page 21: ...ugh the wall use through bolts and backer plates K to secure the lower track to the wall Backer plates if used must be clean and either painted or a non ferrous material Sleeves may be required if wal...

Page 22: ...Extended Projection go to page 23 step 1 1 Install the top rear brace A on the header plates using 6 3 each side 3 8in 16 x 1 1 4in M10 x 32mm hex head machine screws B and 3 8in 16 M10 nylock nuts C...

Page 23: ...REV DATE NOTE ECN BY A B C D D C B A 8 7 6 4 8 7 6 5 5 3 2 1 4 3 2 1 2010 RITE HITE DOORS INC REV SHEET TITLE SIZE SCALE DWG NO THIRD ANGLE PROJECTION ALL SHEETS ARE THE SAME REVISION STATUS INITIAL E...

Page 24: ...r C on the outer edge of the shaft on each side of the roller tube and lightly tighten 3 Raise and tilt the rear windbar roller tube assembly so the longer non drive shaft P Figure 35 on page 25 is in...

Page 25: ...INITIAL ECN DO NOT SCALE DRAWING MATERIAL RITE HITE DOORS INC D 7832M002 1 4 X XX XXX ANGLE UNLESS OTHERWISE SPECIFIED DIMENSIONS ARE IN INCHES TOLERANCES 050 010 005 1 0 PART REFERENCE FINISH DATE I...

Page 26: ...sembly B on the header plates 2 Loosen set screws on bearing blocks C prior to installing 3 Install bearing blocks over the curtain tube shaft D on both sides of the curtain tube and secure them to th...

Page 27: ...e 5 hex head machine screws C and 6 3 8in 16 M10 nylock nuts B Curtain Arms THIS DOCUMENT IS THE PROPERTY OF RITE HITE DOORS INC SUBJECT MATTER HEREIN IS CONFIDENTIAL DO NOT USE REPRODUCE COPY OR DISC...

Page 28: ...enough to provide a tight connection Shaft failure may result A B 1 After the curtain tube and header braces are installed center the primary tube between the header lower tracks 2 Measure from insid...

Page 29: ...ide clearance of 24in 610mm is not available to install gearbox after drive tube is installed place gearbox onto shaft prior to installing drive tube A lifting device will be necessary for this proced...

Page 30: ...oder chain K around the sprockets I J L M 9 Tighten the encoder drive chain L by pulling the encoder bracket M forward and tightening the encoder mounting bracket screws H 10 Align encoder sprockets s...

Page 31: ...ht pulley H Align the counterweight pulley with the idler pulley D and tighten the set screws to secure the counterweight pulley to the shaft 4 Install the photoeye sensors I onto the sensor bracket J...

Page 32: ...ey D When adjustments are made there should be 1 1 2 pre wraps remaining on the pulley 10 Connect the counterweight sensor photoeye and reversing photoeye cables to the terminal block assembly U V W W...

Page 33: ...with hub pointing away from the gearbox 3 Install engagement arm bracket D with limit switch toward gearbox 4 Install the 2 1 4in x 1 2in M6 x 13mm bolts and 1 4in M6 lock washers through the engagem...

Page 34: ...re 55 on page 35 10 Place the drive chain H around the chain hoist sprocket and then place the drive chain over the drive tube driven sprocket 11 Use a straight edge to align chain sprockets Failure t...

Page 35: ...h the larger hole on the spring plate N Figure 55 18 Adjust the cable so that when the hand lever is down the assembly is fully engaged into the sprocket and when the lever is up the engagement assemb...

Page 36: ...into fault and cannot be automatically operated and the screen will display Door Faulted Emergency Stop To Return Door to Operation 1 Engage brake and release N P O by rotating the hand lever up and...

Page 37: ...5 Remove the straps from the curtain roller 6 Once the curtain has been fed into the drive system remove the front re feed brackets Manually run the curtain down and pull the edge extensions through t...

Page 38: ...on the door height Place the shortest tube section s at the bottom with bell ends facing down Lintel Rollers NOTE Not provided on extended projection version 1 Verify there is a wall surface at the h...

Page 39: ...the straps to roll up on their respective take up tubes NOTE The bottom of the curtain cannot be adjusted higher than the bottom of the front or rear windbar or the curtain may jamb when closing G H A...

Page 40: ...rectional detection Front Side of Door Wall 1 Install 2 Virtual Vision light bar assemblies A 36in 914mm from the floor on each side of the door 2 Mount 1 Virtual Vision motion sensor B on the upper c...

Page 41: ...1 Install front shroud panels A on the rear of the front header frame NOTE The first panel B hangs over the header plate by 1 1 8in 30mm 2 Install top cover panels B and cover strips C 3 Use tek screw...

Page 42: ...red for cable runs longer than 300ft 91m 3 If local electrical codes require the use of rigid conduit Remove conduit connector control cables from the flexible conduit and install the rigid conduit in...

Page 43: ...ive side and non drive side photoeye cables to the terminal block 5 Install the control box See Electrical on page 42 6 Fasten the conduit D to the wall Curtain Position Photoeye A B C D 8 7 6 4 8 7 6...

Page 44: ...ake sure to line up pins properly Make sure connector is tight but DO NOT overtighten as pins will twist Once tight the connector should not be able to move back and forth 6 Secure wires away from mov...

Page 45: ...Used 1 2 3 4 ON Power Freq Adjust Relay A B ASB Act Pass Pres Time Adj 1 min to 8 CH2 CH1 1 2 3 4 5 6 7 8 9 10 6 24V 7 0V 8 CLSG 9 RE 10 BKWY 1 OPEN 2 CLS 3 STOP 4 O C 5 COM ACTIVATOR POWER SAFETY RF...

Page 46: ...LDER 22 LB IN MAX ALL FIELD WIRING CONDUCTORS TO BE STRANDED COPPER INCOMING POWER 75 C MIN LOW VOLTAGE CONTROL 60 C MIN 0V DC COMMON 0V DC COMMON DC 24VDC DC 24VDC DC 24VDC YDC2 PHOTOEYE TEST X11 X9...

Page 47: ...ATION Electrical Continued Motor and Non Heated Brake Wiring 208 230V Motor Wiring 460V Motor Wiring 400 and 575V Motor Wiring Motor and Heated Brake Wiring OPTIONAL 208 230V Motor Wiring 460V Motor W...

Page 48: ...YK0N X3 YK0 Door1 YK0N Door2 DC X3 YK0 SEQUENTIAL INTERLOCK X5 DC YK1N YK1 YK1N YK1 X5 DC 2 Door Sequential Interlock REQUIRED I O SETTINGS X3 0 Interlock In X5 5 Sequential Activation In YK0 0 Interl...

Page 49: ...Rite Hite Installation Service Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 49 INSTALLATION Electrical Continued 230 460V Wiring Diagram 7832E011E pdf...

Page 50: ...STOP 24VDC RUN FWD RUN REV DIGITAL COM OPTO COM OPTO OUT 1 CR1 5 PE PE RJ45 PORT J4 16 J4 11 R2 R3 RELAY COM RELAY N C TORQUE DC X2 GROUNDED TO MOUNTING PLATE 06 05 DIG IN 1 DIG IN 2 FAULT INPUT MUST...

Page 51: ...Rite Hite Installation Service Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 51 INSTALLATION Electrical Continued Virtual Vision Junction Box 7832E007_160301 pdf...

Page 52: ...SERIES AS SHOWN 2 MOUNTED SIDE REFERS TO THE SIDE OF THE DOOR OPENING THAT THE FASTRAX IS ATTACHED TO THE WALL 3 RED CABLES ARE FOR THE MOUNTED SIDE WITH THE LONGER CABLE SUPPLIED TO THE NON DRIVE SI...

Page 53: ...IN HOIST CONNECTIONS OPTIONAL BLUE 0V BLUE DC BLUE YDC2 BLUE X7 BLUE X8 BLUE X9 BLUE X10 ENCODER CONNECTIONS BLUE X11 0V 0V DC DC DC DC YDC2 X11 X10 X9 X8 X7 DT DT CK CK 0V 0V 0V GND DC DC YDC1 DC 0V...

Page 54: ...ACK 3 2 1 3 2 1 3 2 1 BK RD 3 2 1 BK RD 3 2 1 BK RD 3 2 1 BK RD 3 2 1 DOOR MOUNTED SIDE DOOR NON MOUNTED SIDE NOTE NOT USED RED BLACK RED BLACK RED BLACK RED NOTE NOT USED 7832M500B ai Door Non Mounte...

Page 55: ...2 BK 3 BK 4 BK 5 GN YE BK 6 TO CBOX NPO CABLE TO NPO TO CONTROL JBOX TO CBOX MOTOR CABLE TO CBOX BRAKE CABLE TO MOTOR JBOX TO JUNCTION BOX TO VIRTUAL VISION TO NPO CABLE TO CONTROL BOX TO VIRTUAL VIS...

Page 56: ...ion 8 Wiring for host unit to Control Box i COMM 3 4 X6 5 DC 6 DC 7 OV C D Resetting Communication Parameters If the batteries are not lasting as long as they should reset the communication parameters...

Page 57: ...Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 57 INSTALLATION Label s Back Side of Door A A 12in 305mm 5ft 1 5M 1 Clean surface where label A is to be placed 2 Peel off backing on label a...

Page 58: ...tube level and evenly spaced set screws not in keyway slot 14 Lintel roller s installed properly standard projection only 15 Proper mounting fasteners used and anchors installed in every available mo...

Page 59: ...ional activation devices e g motion presence sensors photoeyes radio controls pull cords push buttons and floor loops can be used to open and close the door Contact your local Rite Hite representative...

Page 60: ...low all on screen prompts Adjust Open Limit Home Login Settings Limits Open Position Adj To adjust the limit so the door opens Farther enter a positive value Less enter a negative value Adjust Close L...

Page 61: ...ripple Black edging of curtain should not impact the floor If it is necessary to adjust Open or Close positions refer to i COMM 3 manual 5 While the door is closing block the reversing photoeyes The...

Page 62: ...el Seal Verify lintel seal is sealing wall properly Motor Motor gearbox bolts torque to 71in lbs 8Nm Junction box to verify connections are tight Non Powered Opening Optional With power on operate han...

Page 63: ...ease on rotate the brake release hold down bracket A to vertical position 2 To engage brake rotate bracket horizontal Heated Brake OPTIONAL NOTE Brake will heat when the temperature is below 35 Fahren...

Page 64: ...2 set screws A to remove encoder sprocket B and chain C 5 Remove 2 screws H and 4 screws D to remove the encoder assembly E 6 Install the new encoder using 4 screws D 7 Install the sprocket B 8 Insta...

Page 65: ...adhesive for thread locking and securing drive sphere to the edging Loctite 438 or 3M DP8005 supplied by others Retention Strip Replacement B D C A E 1 Turn power off and follow Lockout Procedure on p...

Page 66: ...tracks If the curtain bottom goes above the photoeyes the door will stop operation Disconnect Switch The disconnect switch is in line with fuse holder terminals F1 F2 F3 and removes power from the ent...

Page 67: ...interlocks special activation commands among others Refer to instructional manual included a Verify i COMM 3 is receiving 24VDC from power supply b If i COMM 3 display is blank or hard to see adjust c...

Page 68: ...upper 54in 1 37m photoeye is tripped g Input X10 will go off when the lower 18in 457mm photoeye is tripped h If 2 or more doors are back to back verify they are not reading each other A plate may be r...

Page 69: ...24VAC DC COM NO NC ON 1 2 10RD433 12 24V AC DC COM NO NC PUL TOG 0 5s 10s DELAY NO DELAY POWER HOLD TIME LEARN ACT LEARN 485 CLASS II LOW VOLTAGE ONLY 7822E051_NTB pdf 5 6 14 13 9 3 4 20 19 18 15 11...

Page 70: ...HITE DOORS INC 1 Backing Plates THIS DOCUMENT IS THE PROPERTY OF RITE HITE DOORS INC SUBJECT MATTER HEREIN IS CONFIDENTIAL DO NOT USE REPRODUCE COPY OR DISCLOSE EXCEPT WITH WRITTEN CONSENT OF RITE HIT...

Page 71: ...70 13 1 Chain 35 Roller 24 38 Nyltron GS 16600075 14 1 Sprocket Encoder Idle TRXXL 30 Tooth 1 2in ID 70800071 15 1 Plate Mounting Encoder 372 1 TRXXL 65000913 16 1 Encoder Cable 4M 15650256 17 1 Encod...

Page 72: ...procket TRXXL 70800069 4 4 Screw HWH Self Drill Tap 14 x 3 4in Zinc 67860094 5 a r Washer Flat 0 281 x 62 x 0 125in 74120012 6 4 Screw HHMS 1 4 20 x 1 1 2 in GR5 Zinc 67860018 7 1 Nut Hex Nylon Lock 1...

Page 73: ...r Cover Screen Window Gray FasTrax 96in D O W 132in Qty 2 132in D O W 170in Qty 3 170in D O W 228in Qty 4 228in D O W 288in Qty 5 17900190 2 a r Cover Window UV Inhibited FasTrax 96in D O W 120in Qty...

Page 74: ...erweight TRXXL 65000855 14 4 Screw HWHSMS 14 x 1 1 4in Zinc 67850001 15 1 Bushing Stepped 7 8 in OD 15550019 16 1 Screw HHMS 1 2 13 x 3in GR5 Zinc 67900004 17 1 Washer Lock Split 1 2 in Zinc 74150005...

Page 75: ...181 5in D O W 229 25in Qty 5 229 25in D O W 277in Qty 6 D O W 277in Qty 7 6956 3 1 Spreader Weldment 7279 Curtain Roll Tube 1 QTY DESCRIPTION PART 1 1 Curtain Roll Tube 6759 Re Feed Assembly Front RI...

Page 76: ...E SHROUD PER 7832M379 3 1 6920028 4 1 1 6793000 5 1 1 5568000 6 1 1 1450141 7 2 2 7411000 8 2 2 6787000 9 2 2 5562001 10 2 2 7412000 11 2 2 6786000 12 1 1 5615005 13 1 1 6575007 14 1 1 1450142 15 5 5...

Page 77: ...RAXXL SHRD MTR SP N P O RH 53701022 1 KIT TRAXXL SHRD MTR SP N P O LH 53701023 1 KIT TRAXXL SHRD MTR SP SLTD RH 53701026 1 KIT TRAXXL SHRD MTR SP SLTD LH 53701027 7 1 Control Box Cable Assembly 1603 1...

Page 78: ...H DATE ISSUED 1 13 2015 DRAWN BY SHC DRAWN DATE 7 22 2014 MODEL FASTRAX XL 8 THIS DOCUMENT IS THE PROPERTY OF RITE HITE DOORS INC SUBJECT MATTER HEREIN IS CONFIDENTIAL DO NOT USE REPRODUCE COPY OR DIS...

Page 79: ...007 5 1 BRKT ASSY SHRD TOP TRXXL RGT 14501544 6 4 Screw HHMS 5 8 11 x 1 1 4in GR8 Zinc 67910033 7 4 Washer Lock Split 5 8 x 0 189in Zinc 74160013 8 1 Bearing Flange 2in Bore 4 Bolt 12500054 9 1 BRKT M...

Page 80: ...LFT 14501545 1 BRKT ASSY SHRD TOP TRXXL RGT 14501544 6 4 Screw HHMS 5 8 11 x 1 1 4in GR8 Zinc 67910033 7 4 Washer Lock Split 5 8 x 0 189in Zinc 74160013 8 1 Bearing Flange 2in Bore 4 Bolt 12500054 9 6...

Page 81: ...4 24 Screw HHMS 3 8 16 x 1 1 4in GR5 Zinc Sloped Shroud 67880004 3 Screw HHMS 3 8 16X1 3 4 GR5 ZNC Flat or No Shroud 67900020 5 a r Touch and Hold Fastener PSA Loop Black 2in 74000019 QTY DESCRIPTION...

Page 82: ...THIS DOCUMENT IS THE PR OF RITE HITE DOORS INC MATTER HEREIN IS CONFID DO NOT USE REPRODUCE DISCLOSE EXCEPT WITH W CONSENT OF RITE HITE D CONFIDENT 7 6 4 7 6 5 5 3 4 3 2015 RITE HITE DOORS INC FINISH...

Page 83: ...inc 74160013 8 1 Bearing Flange 2 in Bore 4 Bolt 12500054 9 1 Bracket Mounting Shroud Lower TRXLD 14501275 10 6 Screw HHMS 3 8 16 x 4in GR5 Zinc 67880029 11 24 Nut Hex Nylon Lock 3 8 16 Zinc 55630005...

Page 84: ...SSY SHRD TOP TRXXL RGT 14501544 6 4 Screw HHMS 5 8 11 x 1 1 4in GR8 Zinc 67910033 7 4 Washer Lock Split 5 8 x 0 189in Zinc 74160013 8 1 Bearing Flange 2 in Bore 4 Bolt 12500054 9 6 Screw HHMS 3 8 16 x...

Page 85: ...Zinc 55620001 5 a r Screw HWH Self Drive Tap 1 4 14 X 1 1 4 67860001 6 a r Nut Hex Flange Serrated 1 4 20 55610013 7 a r Bolt TRK RIBBED 1 4X1 ZNC 67860142 8 a r Bracket Mounting Track Windbar TRXXL...

Page 86: ...1 2in Pitch Steel 16600033 12 4 Bolt Track Ribbed 1 4 x 1in Zinc 67860142 13 a r Nut Hex Flange Serrated 1 4 20 55610013 14 2 Sleeve Weldment Windbar TRXXL 70100056 15 8 Nut Hex 5 16 18 Zinc 55620001...

Page 87: ...nd GR Grade GY Gray HDW Hardware HHCS Hex Head Cap Screw HHMS Hex Head Machine Screw HWHSMS Hex Washer Head Sheet Metal Screw H P Horse Power ABBREVIATION DESCRIPTION Hz Hertz illum Illumination ID In...

Page 88: ...Right Hand RHD Right Hand Drive RHMS Round Head Machine Screw R T Roller Tube SD Secure Digital SEC Seconds SF Square Foot SK Control Techniques VFD SPDT Single Pole Double Throw SPLT SplitSecond S S...

Page 89: ...Rite Hite Installation Service Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 89...

Page 90: ...FasTrax XL Installation Service Owner s Manual Rite Hite 90 Publication AMEN00316 2020 07 06...

Page 91: ...Rite Hite Installation Service Owner s Manual FasTrax XL Publication AMEN00316 2020 07 06 91...

Page 92: ...ite or its agent access to Owner s premises for the purpose of repairing or replacing the Product or y return of the Product to the Rite Hite F O B Rite Hite s factory NOT WARRANTED Rite Hite does not...

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