Ricoh G091 Service Manual Download Page 105

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PRINTER ENGINE SERVICE MODE [ALL MODELS]

SM 5-23

G112/G113/G116/G094/G095/G091

Service

Tables

7910 159 PCLXL

7910 160 MSIS

7910 161 MSIS (option)

7910 162 PDF

7910 163 Bmlinks

7910 180 Font

7910 181 Font 1

7910 182 Font 2

7910 183 Font 3

7910 200 Factory

7910 202 Net File

7910 204 Printer

7910 209 Test Suite

7910 210 MIB

7910 211 Web System

7911

Firmware version

7911 1 Controller

7911 2 Engine

7911 13 Duplex

7911 131 Bluetooth

7911 150 RPCS

7911 151 PS

7911 152 RPDL

7911 153 R98

7911 154 R16

7911 155 RPGL

7911 156 R55

7911 157 RTIFF

7911 158 PCL

7911 159 PCLXL

7911 160 MSIS

7911 161 MSIS (option)

7911 162 PDF

7911 163 Bmlinks

7911 180 Font

7911 181 Font 1

7911 182 Font 2

7911 183 Font 3

7911 200 Factory

7911 202 Net File

7911 204 Printer

7911 209 Test Suite

7911 210 MIB

7911 211 Web System

CÓPIA NÃO CONTROLADA

Summary of Contents for G091

Page 1: ...G112 G113 G116 G094 G095 G091 SERVICE MANUAL 001705MIU RICOH GROUP COMPANIES C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 2: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 3: ...G112 G113 G116 G094 G095 G091 SERVICE MANUAL RICOH GROUP COMPANIES C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 4: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 5: ...G112 G113 G116 G094 G095 G091 SERVICE MANUAL 001705MIU C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 6: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 7: ...PORATION All product names domain names or product illustrations including desktop images used in this document are trademarks registered trademarks or the property of their respective companies They...

Page 8: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 9: ...nual should be either service trained or certified by successfully completing a Ricoh Technical Training Program Untrained and uncertified users utilizing information contained in this service manual...

Page 10: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 11: ...io AP410N MLP28n G116 P7535n LP135n Aficio AP610N MLP35n G094 P7325 LP026 Aficio AP400 MLP25 G095 P7325n LP026n Aficio AP400N MLP25n G091 P7132n LP032 Aficio AP600N MLP32 DOCUMENTATION HISTORY REV NO...

Page 12: ...a registered trademark of Hewlett Packard Company Ethernet is a registered trademark of Xerox Corporation PowerPC is a registered trademark of International Business Machines Corporation Other produc...

Page 13: ...S ALL MODELS 1 3 1 2 5 DRIVERS AND SOFTWARE ALL MODELS 1 3 1 2 6 FIRMWARE UPGRADE ALL MODELS 1 3 1 3 SUPPLIES ALL MODELS 1 3 PREVENTIVE MAINTENANCE SCHEDULE 2 PREVENTIVE MAINTENANCE SCHEDULE 2 1 2 1 U...

Page 14: ...3 18 3 7 4 THERMISTOR AND THERMOSTAT ALL MODELS 3 19 3 7 5 HOT ROLLER STRIPPERS G112 SERIES 3 20 3 7 6 HOT ROLLER STRIPPERS G116 SERIES 3 21 3 8 PAPER FEED 3 22 3 8 1 PAPER FEED ROLLER ALL MODELS 3 2...

Page 15: ...x Mode 5 8 SP7 xxx Data Log 5 20 SP8 xxx Counters 5 24 SP9 xxx Counters 5 28 5 4 UPDATING THE FIRMWARE 5 29 5 4 1 CONTROLLER FIRMWARE G091 G094 G095 5 29 5 4 2 ENGINE FIRMWARE G091 G094 G095 5 30 5 4...

Page 16: ...13 6 3 3 CARTRIDGE OVERVIEW ALL MODELS 6 14 6 3 4 DRUM CHARGE ALL MODELS 6 14 6 3 5 DEVELOPMENT ALL MODELS 6 15 Toner Supply 6 15 Development Unit 6 15 Toner Density Control 6 16 Development Bias 6 16...

Page 17: ...y Saver Mode 6 37 6 6 CONTROLLER FUNCTIONS ALL MODELS 6 38 6 6 1 METER CHARGE MODE 6 38 Meter charge Counter Display 6 38 PM Warning Display 6 38 SPECIFICATIONS SPECIFICATIONS G091 7 1 1 GENERAL SPECI...

Page 18: ...ERICAN VERSION 7 29 7 3 2 EUROPEAN VERSION 7 30 8 MACHINE CONFIGURATION 7 31 8 1 SYSTEM COMPONENTS 7 31 8 2 INTERNAL OPTIONS 7 32 SPECIFICATIONS G112 G113 7 33 1 GENERAL SPECIFICATIONS 7 33 2 PHYSICAL...

Page 19: ...TS ONE BIN SHIFT TRAY G554 SEE SECTION G554 FOR DETAILED TABLE OF CONTENTS PAPER TRAY UNIT G555 ENVELOPE FEEDER G556 SEE SECTION G555 FOR DETAILED TABLE OF CONTENTS PAPER TRAY UNIT G399 ENVELOPE FEEDE...

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Page 21: ...first aid If unsuccessful get medical attention OBSERVANCE OF ELECTRICAL SAFETY STANDARDS 1 The printer and its peripherals must be installed and maintained by a customer service representative who h...

Page 22: ...ustomer engineers are therefore directed to return all chassis and laser subsystems to the factory or service depot when replacement of the optical subsystem is required WARNING Use of controls or adj...

Page 23: ...ther form without the express permission of the copyright holder Conventions in this Manual This manual uses several symbols and some simple abbreviations Symbol What it means Refer to section number...

Page 24: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 25: ...NIT G806 DETAILED DESCRIPTIONS SPECIFICATIONS PAPER TRAY UNIT G360 ENVELOPE FEEDER G362 PAPER TRAY UNIT G555 ENVELOPE FEEDER G556 PAPER TRAY UNIT G399 ENVELOPE FEEDER G807 ONE BIN SHIFT TRAY G554 TAB...

Page 26: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 27: ...INSTALLATION SECTION 1 INSTALLATION REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 28: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 29: ...not install this machine in an area where it will be exposed to corrosive gases 7 Do not install the machine at locations over 2 500 m 8 125 ft above sea level 8 Put the machine on a strong and level...

Page 30: ...ARDWARE OPTIONS 1 Installing the Paper Feed Unit Section two of the Set up Guide Note The G116 Paper Tray is unique and is not compatible with the G091 model 2 Installing the Envelope Feeder Section t...

Page 31: ...SOFTWARE ALL MODELS Refer to section 4 of the Set up Guide for installation procedures 1 2 6 FIRMWARE UPGRADE ALL MODELS Refer to section 5 4 of the Service Manual 1 3 SUPPLIES ALL MODELS Maintenance...

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Page 33: ...PREVENTIVE MAINTENANCE SECTION 2 PREVENTIVE MAINTENANCE REVISION HISTORY Page Date Added Updated New 1 12 11 2003 PM schedule C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 34: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 35: ...e Operation panel shows Replace Maintenance Kit when the PM counter gets to 90K After the user replaces the fusing unit in the maintenance kit the machine automatically resets the PM counter 2 1 1 G11...

Page 36: ...arks Paper Feed Paper Feed Roller R C 1 Clean with water Friction Pad R C 1 Clean with water Registration Roller C C 1 Clean with water Bottom Plate Pad C C 1 Clean with water Around the Drum Transfer...

Page 37: ...with water Paper Tray C Clean with water Tray Paper Sensor C Clean with water 2 2 4 FOUR BIN MAILBOX G091 ONLY 90K EM Quantity NOTE Exit Rollers C Clean with water Driven Rollers C Clean with water Tr...

Page 38: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 39: ...stment 6 12 11 2003 Replacement Adjustment 6 05 03 2005 Exterior covers 8 9 12 11 2003 Replacement Adjustment 12 12 11 2003 Replacement Adjustment 17 12 11 2003 Replacement Adjustment 21 12 11 2003 Re...

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Page 41: ...the machine are located very close to moving parts Proper cable routing is a must Before removing any component from the machine note any cable routings that may be affected After components have bee...

Page 42: ...n of the Laser Synchronization detector has changed from the factory set position SC 322 will be shown Transfer Roller 1 Never touch the surface of the transfer roller with bare hands 2 Be careful not...

Page 43: ...nt a configuration sheet to verify machine operation See Printer Reference Guide for procedure 3 2 SPECIAL TOOLS Part Number Description Q ty Remarks N8036701 Flash Memory PCMCIA Card 4MB 1 Used in co...

Page 44: ...IES NOTE Remove the exit guide plate after you have removed the upper cover Open the front cover and rear cover 3 clamps 2 harnesses Then remove the AIO A Operation panel 2 hooks B Open the exit guide...

Page 45: ...amps 2 harnesses Then remove the AIO A Operation panel 2 hooks B Upper exit cover C Open the exit guide plate D Upper cover x4 3 3 4 BY PASS TRAY UNIT ALL MODELS NOTE Remove the by pass tray unit befo...

Page 46: ...ont cover 3 clamps x 2 C Right cover 3 hooks 1 fan cover 3 3 6 EXTERIOR COVERS G116 SERIES NOTE Pull out the standard paper tray before removing the front cover To remove the left or right cover separ...

Page 47: ...SER UNIT WARNING Turn off the main power switch and unplug the machine before attempting any of the procedures in this section Laser beams can cause serious eye damage 3 4 1 CAUTION DECAL LOCATIONS AL...

Page 48: ...touch the surface of the mirror with bare hands Operation panel 3 3 2 Upper cover G094 G095 3 3 2 G091 3 3 3 A Polygon mirror cover x 2 B Polygon mirror motor x 4 x 1 3 4 3 LASER SYNCHRONIZATION DETEC...

Page 49: ...eries 3 3 3 Exterior covers G112 Series 3 3 5 G116 Series 3 3 6 A Clip B Laser unit x 4 1 flat cable x 2 When reinstalling the laser unit Use the scanner positioning pins P N A0069104 to reinstall the...

Page 50: ...SERIES Operation panel 3 2 Exterior Covers Upper cover 3 2 Exterior Covers Left cover 3 2 Exterior Covers A 230V machine only Sheet x 1 B Thermistor x 1 C Clip D Laser unit x 4 1 flat cable x 2 G091R...

Page 51: ...Replacement Adjustment When reinstalling the laser unit Use the scanner positioning pin P N A0069104 to reinstall the unit E Set the positioning pins as shown above Then secure the laser unit G091R208...

Page 52: ...LD unit NOTE 1 Do not remove the screws that secure the LD board 2 Do not touch any variable resistors on the LD board When re installing the LD unit Tighten the screw C until the unpainted portion o...

Page 53: ...patterns If the laser beam pitch is not correct the images are as follows Cross stitch pattern Vertical black strips seem to appear Argyle pattern The density of the diagonal lines is light or the li...

Page 54: ...touch the transfer roller surface Remove the AIO cartridge before removing the transfer roller A Transfer roller 3 6 TONER END SENSOR ALL MODELS Remove the AIO cartridge before removing the transfer r...

Page 55: ...TION Allow time for the unit to cool before doing the following procedure 3 7 1 FUSING UNIT ALL MODELS NOTE Lift both hooks before attempting to remove the fusing unit from the machine A Rear cover B...

Page 56: ...ressure on the unit 2 When reinstalling the fusing unit assembly install both springs last This will reset the springs back to their default position Fusing Unit 3 7 1 A Left cover x 1 B Upper fusing...

Page 57: ...om the unit 3 Before installing the new hot roller peel off 3 cm 1 inch from both ends of the protective sheet on the new hot roller Make sure to remove the rest of the paper before starting the machi...

Page 58: ...95 G091 3 18 SM 3 7 3 PRESSURE ROLLER ALL MODELS Fusing Unit 3 7 1 Hot roller and fusing lamp 3 7 2 A Pressure roller B Bushing C Pressure roller lever D Spring G094R012 WMF A B B C C D D C PIA N O CO...

Page 59: ...A Wire cover x 1 B Grounding plate x 2 1 wire C Fusing unit connector x 6 x 1 2 hooks D Thermistor x 1 1 harness E Thermostat x 1 NOTE 1 When removing the thermistor remove the entire unit first and...

Page 60: ...t roller strippers A are available for this machine These are used to provide a better grip for narrower paper This helps prevent paper from curling around the hot roller 2 When installing the 2 extra...

Page 61: ...Hot roller strippers 1 spring each C Hot roller 2 C rings 1 gear 2 bushings NOTE Before installing the new hot roller peel off 3 cm 1 inch from both ends of the protective sheet on the new roller Also...

Page 62: ...E Remove the paper tray unit from the machine before removing the friction pad A Friction pad 2 hooks 1 spring When reinstalling the friction pad follow this order 1 Replace the spring 2 Insert the ri...

Page 63: ...Remove the AIO A Paper guide x 2 B Actuator C Solenoid x 1 D By pass feed roller E Gear 1 hook When reinstalling the paper guide 1 Set the paper guide on the bushing 2 Install the right side of the a...

Page 64: ...t before you remove the controller board G116 G091 machine only 2 The screws on the printer controller board are hand screws Gently turn these screws when removing the printer control board 3 Pull on...

Page 65: ...112 Series 3 3 5 G116 Series 3 3 6 Printer controller board 3 10 A Bracket x 7 1 grounding wire NOTE Be careful not to damage the flat cable B Clip C Engine board x 4 all connectors NOTE Remove the NV...

Page 66: ...A Main motor x 4 x 1 3 13 SOLENOIDS AND CLUTCHES ALL MODELS Left cover G094 G095 3 3 5 G091 3 3 6 A By pass feed solenoid x 1 x 1 B Gear 1 hook C Stopper x 1 D Relay clutch x 1 x 1 E Paper feed clutc...

Page 67: ...Y BOARD AND HIGH VOLTAGE SUPPLY BOARD Left cover G112 Series 3 3 5 G116 Series 3 3 6 Fusing unit 3 7 1 A PSU cover x 2 B PSU assembly x 7 all connectors C High voltage supply board x 4 D 230 volt mach...

Page 68: ...FAN ALL MODELS NOTE The cooling fan must be reinstalled to the original position Do not reinstall the cooling fan opposite to the original position Right cover G112 Series 3 3 5 G116 Series 3 3 6 A Co...

Page 69: ...ocedure Examples of parallelogram images NOTE Use the scanner positioning pin P N A0069104 for the adjustment 1 Remove the upper cover G112 Series 3 3 2 G116 Series 3 3 3 2 Put the positioning pin int...

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Page 71: ...TROUBLESHOOTING SC CODES REVISION HISTORY Page Date Added Updated New 5 9 10 27 2009 SC Codes added and deleted 5 6 10 26 2009 SC Codes added and deleted 6 12 11 2003 Controller error C PIA N O CONTRO...

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Page 73: ...e can reset this SC This will prevent damage to the machine The machine cannot be used Enter engine SP mode 5810 and press When execute is displayed press again Then press Escape Then turn the main po...

Page 74: ...is error for more than 500 ms LD unit defective 2nd laser synchronization error 326 B The 1st LD1 is already on but the laser synchronization detector cannot detect the laser synchronization signal fr...

Page 75: ...ctive Fusing lamp stays on 545 A The fusing lamp stays on more than 12 seconds after the main motor has been turned off Fusing thermistor defective Power supply board defective Defective connection of...

Page 76: ...own device on the IC I F bus internal bus on the engine control board The engine board detects an IC I F bus error Tray shift did not finish within a certain time after the shift motor turned on 651 B...

Page 77: ...y discharged Replace the NVRAM with another NVRAM with an RTC device 850 NIB interface error Replace the controller if the error is frequent 851 IEEE1394 interface error Replace the controller if the...

Page 78: ...thin 30 seconds after the power is supplied to the HDD Loose connection Defective cables Defective HDD Defective controller 1 Check the connection between the HDD and controller 2 Check and replace th...

Page 79: ...s not solved 2 Install an optional memory 921 G112 G116 Only Printer font error A necessary font is not found in the SD card A necessary font is not found in the SD card The SD card data is corrupted...

Page 80: ...Remaining paper sensor 2 16 A8 Open The machine cannot determine the paper near end condition properly Shorted Toner End 16 A12 High Toner near end toner end is not detected Low The add toner message...

Page 81: ...Added Updated New 2 10 09 2003 Printer Controller Service Mode 8 12 19 2005 Printer Engine 13 16 12 11 2003 Service Tables 14 07 03 2007 SP5828 045 18 19 12 19 2005 Printer Engine 30 09 09 2005 Updati...

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Page 83: ...splay NOTE If you switch the machine off any jobs stored on the hard disk using the sample print and protected print features will be deleted Check first with the user tools to see if there are any jo...

Page 84: ...he user mode 1004 Print summary Prints the service summary sheet a summary of all the controller settings 1005 Disp Version Displays the version of the controller firmware 5 2 2 BIT SWITCH PROGRAMMING...

Page 85: ...te 8 mm 8 mm 0 2 mm step 1003 2 Multi tray By pass 8 mm 8 mm 0 2 mm step 1003 3 Duplex Tray 8 mm 8 mm 0 2 mm step Fusing control Normal Phase control 1104 Use phase control if the room lights flicker...

Page 86: ...e Normal There is no 20 s warm up period However just after the main power switch is turned on the motor turns to clean the drum NOTE This SP mode is effective only when the internal temperature is le...

Page 87: ...detects toner near end Transfer curr 2 4 0 2 A step 2301 Adjusts the correction current applied to the transfer roller 2902 Test Pattern Printing Test Pattern No specified Various test patterns Select...

Page 88: ...000 200 100 ms step DFU 3924 1 Threshold adjustment for toner near end detection Toner end 250 1050 550 100 ms step DFU 3924 2 Threshold adjustment for toner end detection 3925 Cartridge info Machine...

Page 89: ...ng blade The charge roller voltage is cut and toner is transferred to the cleaning blade If the 50 print interval is reached during a job printing stops and this process is done Set this to yes to pre...

Page 90: ...is used Yes No double count single count 5302 Set Time 1440 1440 Montreal 300 1 minute step DFU Adjusts the RTC real time clock time setting Sets the local time Montreal 300 Paris 60 Beijing 480 Taip...

Page 91: ...P is enabled 5505 Error Alarm Occurs the error alarm counter increases by 1 If no SC code occurs while the set number of paper is output the jam alarm counter decreases by 1 The error alarm occurs whe...

Page 92: ...22 3923 3924 5930 5801 3 SCS memory clear Resets the following user tool settings Paper Input menu Paper type paper size tray lock System menu Energy saver timer Resets the settings of the following S...

Page 93: ...nit 5803 23 Tray1 Size Paper size switch Standard tray 5803 24 T1 Remains Remaining paper sensor Standard tray 5803 26 No T2 paper Paper end sensor 1st Optional Paper Tray Unit 5803 29 No T3 paper Pap...

Page 94: ...er Feed Clutch 5804 6 Byp Clutch Bypass Feed Solenoid 5804 11 Fan speedy Exhaust fan 5804 12 Fan slowly Exhaust fan 5804 13 Fus Relay Fusing Lamp Relay 5804 22 Pol Motor Polygon Motor 5804 23 Pol LD P...

Page 95: ...ce 5816 1 I F Setting 0 to 2 2 1 step Alphanumeric 0 Off 1 CSS 2 Network The remote service function is on 5816 2 CE Call 0 to 1 1 1 step 0 Start 1 End 5816 3 Function Flag 0 to 1 0 1 step 0 Off The r...

Page 96: ...0 Disabled 1 Enabled Selecting 0 disables bi directional data transmission 5828 50 1284 Compatible Switches Centronics IEEE1284 compatibility on off for the network 0 or 1 1 0 Disabled 1 Enabled Sele...

Page 97: ...ver 1394 5839 003 Physical address DFU 5839 004 Host name DFU 5839 007 Cycle master DFU 5839 008 BCR mode DFU 5839 009 IRM 1394a check DFU 5839 010 Unique ID DFU 5839 011 Logout DFU 5839 012 Login DFU...

Page 98: ...by after an error occurs during an image transfer with the delivery or SMTP server 5846 UCS Setting 5846 3 Maximum Entries Displays the number of maximum entries 500 5846 50 Init All Dir Initializes a...

Page 99: ...ops if this time is exceeded 5860 13 POP auth encryp If POP before SMTP is enabled then you can use this SP to enable or disable encryption mode for POP authentication 5860 14 POP serv port no Input t...

Page 100: ...0 YES 1 No 5886 1 Allows the ROM firmware to be updated remotely via the local network Default Yes NOTE The settings can be changed via Web Image Monitor Test print 5902 Prints the test pattern that y...

Page 101: ...r the Menu key is pressed The technician must reset the PM counter after finishing PM Display of Replace Maintenance Kit SP5930 2 When enabling meter charge mode you can select display not display of...

Page 102: ...to the location where jams were detected 7504 17 Main 17 PFU tray 2 paper feed sensor not turned on 7504 18 Main 18 PFU tray 3 paper feed sensor not turned on 7504 19 Main 19 Registration sensor not...

Page 103: ...4 A5 SEF 7506 142 B5 SEF 7506 164 LG SEF 7506 166 LT SEF 7506 172 HLT SEF 7506 255 Others Displays the number of jams according to the paper size 0 to 9999 0 1 sheet step ROM version display 7801 G091...

Page 104: ...lacing these items 7804 1 Transfer roller 7804 2 Paper feed roller 7804 3 Fusing unit 7804 255 Paper 7807 SC Jam Clear SC Jam Counter Clear 7807 1 All Clear Clears the all counters related to SC codes...

Page 105: ...7910 211 Web System 7911 Firmware version 7911 1 Controller 7911 2 Engine 7911 13 Duplex 7911 131 Bluetooth 7911 150 RPCS 7911 151 PS 7911 152 RPDL 7911 153 R98 7911 154 R16 7911 155 RPGL 7911 156 R5...

Page 106: ...ed in the SP mode 0 9999999 0 1 8381 1 8384 P 2 2 01 P AplOut PGS The number of sheets that the application program tries to print excluding the pages printed in the SP mode 0 9999999 0 1 8284 1 8387...

Page 107: ...binding and combining 0 9999999 0 1 8424 1 Simplex Duplex Counts pages 8424 4 Simplex Combine Counts pages 8424 5 Duplex Combine Counts pages 8424 6 2 Combine pages 8424 7 4 Combine pages 8424 8 6 Com...

Page 108: ...44 Controller Count by Page Size P Copy Size PGS The number of sheets of a specific paper size that the application program uses 0 9999999 0 1 8444 1 A3 8444 2 A4 8444 3 A5 8444 4 B4 8444 5 B5 8444 6...

Page 109: ...ed in this machine T 2 2 09 8461 Counter by Paper Type T Paper Type The number of sheets of specific paper types 0 9999999 0 1 8461 1 Normal 8461 2 Recycled 8461 3 Special 8461 4 Thick 8461 5 Normal F...

Page 110: ...Not used in this machine Not used in this machine 3 0 01 8771 Total Development Counter DevelCnt PGS The number of rotations of the development rollers 0 9999999 0 1 8771 1 Total 3 0 05 8801 Toner Co...

Page 111: ...Turn off the power and remove the cover A 1 screw 3 Insert the card B into the card slot C and turn on the power 4 Push the Online Key when Platform and Rescue is displayed in the case of card 0 NOTE...

Page 112: ...to confirm that the new firmware version has been installed 5 4 3 TYPE OF FIRMWARE G113 G116 G113 G116 models use an SD card to update the firmware The table below lists the programs used by the mach...

Page 113: ...anings Upload To copy data from the printer to the SD card Download To copy data from the SD card to the printer Network Connection Before you start tell the user that they cannot use the printer duri...

Page 114: ...quired controller firmware version 2 Turn OFF the machine and remove the controller 3 Change the DIP Switch 2 No 1 setting to ON 4 Put back the controller 5 Insert the card into the card slot on the c...

Page 115: ...e RFU if the machine is set to the Font Priority 5 7 LOOP BACK TEST ALL MODELS This self diagnostic test requires a loop back connector P N G0219350 1 Turn off the machine and attach the loop back con...

Page 116: ...on Form Lines Font Source Sample Print optional HDD required Locked Print optional HDD required Paper Input List Test Print HDD Format optional HDD required System Host Interface PCL Menu PS menu Font...

Page 117: ...ntroller Board DIP Switch 2 Bit 1 on the controller is used for error recovery after a firmware updating procedure failed NOTE The default settings of the DIP Switches are all OFF Controller Board SW2...

Page 118: ...AM Data correctly 5 Go out of the SP mode 6 Turn OFF the main power switch 7 Insert an SD card into the upper slot A slot 1 8 Turn ON the main power switch 9 Start the SP mode 10 Select SP 5824 1 NVRA...

Page 119: ...he main power switch 12 Check that the NVRAM data is correctly downloaded 5 12 SD CARD APPLI MOVE G113 G116 5 12 1 OVERVIEW The service program SD Card Appli Move SP 5873 lets you copy application pro...

Page 120: ...plication program is copied to SD card in slot 1 A 3 Insert the SD card having stored the application program to slot 2 B The application program is copied from this SD card 4 Turn on the main power s...

Page 121: ...r switch 2 Insert the original SD card in slot 2 B The application program is copied back to this card 3 Make sure that the SD card having stored the application program is in slot 2 B The application...

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Page 123: ...N HISTORY Page Date Added Updated New 2 5 10 26 2009 Detailed Descriptions 7 10 26 2009 Detailed Descriptions 9 10 26 2009 Detailed Descriptions 17 10 26 2009 Detailed Descriptions 19 22 10 26 2009 De...

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Page 125: ...ICAL COMPONENT LAYOUT ALL MODELS 1 Laser unit 2 Cartridge AIO type 3 Charge roller 4 Development roller 5 By pass feed tray 6 By pass feed roller 7 Paper feed roller 8 Friction pad 9 Registration roll...

Page 126: ...OVERVIEW G112 G113 G116 G094 G095 G091 6 2 SM 6 1 2 PAPER PATH G112 SERIES A Optional duplex unit B Optional paper tray unit G094D001 WMF A B C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 127: ...l four bin mailbox B Optional paper tray units C Optional duplex unit D Optional one bin shift tray unit E Standard Paper Tray Unit NOTE If both optional paper tray units are installed the envelope fe...

Page 128: ...e board controls all the mechanical components The printer controller board connects to the engine board through a PCI bus NIB Engine Board Paper Tray Unit Upper Duplex Unit Clutches PSU Fusing Lamp T...

Page 129: ...6 SERIES The engine board controls all the mechanical components The printer controller board connects to the engine board through a PCI bus NOTE 1 You cannot install the IEEE1394 option IEEE802 11b o...

Page 130: ...peration panel interface Interfacing and control of the NIB printer interface boards and other options HDD and DRAM DIMM 3 LDU This controls the laser diodes 4 Network Interface Board NIB The network...

Page 131: ...ce boards The machine has these built in printer interfaces G113 G116 G095 and G091 IEEE1284 also known as Centronics or parallel port USB Ethernet G112 and G094 IEEE1284 also known as Centronics or p...

Page 132: ...PS font NVRAM Stores the controller settings HDD 6 GB NIC I F ASIC PICCOLO I O PORT OPTION HDD I F DEBUG I F CPU PCI OPTION I F USB2 0 USB2 0 I F ENGINE I F IEEE1284 I F NIC I F RESET VOLTAGE REGULATO...

Page 133: ...controls all the functions of the printer controller board CPU TX4955 300 Mhz G091 375 MHz G116 Resident 64 MB SDRAM G091 128 MB SDRAM G116 RAM Option 1 slot SDRAM DIMM 64 128 256 MB Flash 16 MB ROM E...

Page 134: ...ves toner to the latent image on the drum surface 4 Image Transfer The transfer roller moves the toner from the drum to the paper 5 Separation The separation plate helps to remove the paper from the d...

Page 135: ...the beam from the LD unit to the synchronization detector Two laser beams The LD unit writes two lines at the same time LD safety shutter When the user opens the front cover the shutter closes and blo...

Page 136: ...matically controls power for the laser diodes The laser diode power is adjusted in the factory NOTE Do not touch the variable resistors on the LD unit in the field LD Drive Board Engine Board LD Contr...

Page 137: ...s one of these covers the 5VLD power to the laser diodes is stopped Laser Shutter The laser shutter A is for back up safety If the laser safety switches fail the 5VLD power may reach the laser diodes...

Page 138: ...g blade This type of cartridge is known as an All in One AIO cartridge NOTE G091 G094 G095 Toner Cartridges can be used in the G116 G112 G113 models 6 3 4 DRUM CHARGE ALL MODELS A Charge roller B Clea...

Page 139: ...e development roller Development Unit This machine uses a one roller development system The high voltage supply applies 700V to the development roller When the user removes the developer seal the deve...

Page 140: ...development roller increases the circulating region C gets bigger to let less toner get to the development roller Development Bias Toner transfers from the development roller to the areas on the drum...

Page 141: ...ine can print 200 more pages and then it prevents printing At this time Replace Toner Cartridge is displayed The 200 page limit can be changed with engine SP 2213 The machine also displays Replace Ton...

Page 142: ...High voltage supply This machine uses a transfer roller C to pull the toner from the drum A to the paper The high voltage supply F applies a positive current 18 A to the transfer roller C To adjust t...

Page 143: ...ller The machine cleans the transfer roller in these conditions At power on During fusing unit warm up Immediately after a jam is removed When the front cover is opened and closed After a job which is...

Page 144: ...ight from the quenching lamp A LED gets to the drum B through the opening at the top of the cartridge 6 3 9 ID CHIP AND INTERNAL THERMISTOR ALL MODELS The cartridge contains an ID chip A ID chip B Int...

Page 145: ...Tray Paper Feed System Feed roller and friction pad Paper Lift Mechanism Tray arm and spring Paper End Detection Remaining paper sensors Paper end sensor Paper Size Detection Paper size switch Tray Ca...

Page 146: ...s The following paper sizes are supported for use in this tray Paper Sizes G112 Series Tray Mode Possible Paper Sizes Short default A5 LEF SEF B5 SEF A4 SEF LT SEF Long LG SEF 8 5 x13 SEF 8 x13 SEF 8...

Page 147: ...n the machine the bottom plate B lifts as follows The slopes on the guide blocks C on the machine lift the tray arms D up The springs E between the tray arms and bottom plates lift the plate The sprin...

Page 148: ...D Registration clutch E Friction pad F Registration sensor G Relay clutch H Relay roller NOTE 1 The friction pad cannot be adjusted 2 The machine makes a paper buckle at the registration roller to co...

Page 149: ...PAPER FEED ALL MODELS SM 6 25 G112 G113 G116 G094 G095 G091 Detailed Descriptions Paper Size Detection A Paper size switch B Paper size dial G094D542 WMF A B C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 150: ...EF z z LT LEF A4 SEF z LT SEF A5 LEF z 8 5 x13 LT LEF z z A4 LEF LT SEF z z z ON Not pushed z OFF Pushed The machine disables paper feed from a tray if it cannot detect the paper size This occurs when...

Page 151: ...6 G094 G095 G091 Detailed Descriptions Paper End Detection When there is no paper in the tray the feeler A falls into the cutout in the bottom plate and the paper end sensor is activated G094D543 WMF...

Page 152: ...s from the sensors indicate whether there are 500 450 250 or 50 sheets remaining A Remaining paper sensor 1 B Remaining paper sensor 2 Amount of paper Remaining paper sensor 1 Remaining paper sensor 2...

Page 153: ...r C starts to feed paper to the registration roller D through the relay roller E The by pass feed roller shaft has two cams F These cams release the bottom plate to press the stack of paper against th...

Page 154: ...roller D starts to feed paper to the registration roller F through the relay roller E The by pass feed roller shaft has two cams C These cams release the bottom plate to press the stack of paper again...

Page 155: ...E FUSING AND PAPER EXIT ALL MODELS 6 5 1 OVERVIEW 1 Paper exit roller 2 Hot roller strippers 3 Thermostat 4 Thermistor 5 Fusing lamp 6 Hot roller 7 Fusing pressure roller 8 Pressure spring 9 Fusing ex...

Page 156: ...ce guide A is adjustable for paper thickness to prevent creasing 2 If creasing occurs frequently in the fusing unit remove all screws B and slide the entrance guide to the right Replace the two end sc...

Page 157: ...5 G091 Detailed Descriptions 6 5 4 PRESSURE ROLLER ALL MODELS To change the applied pressure adjust the position of the pressure springs A The factory setting for the spring position is at the top min...

Page 158: ...at happens next depends on the setting of engine SP mode 5930 Meter Charge If Meter Charge Mode is enabled After the technician replaces the fusing unit the maintenance counter must be reset with engi...

Page 159: ...TE The soft start process prevents the room lights from flickering The fusing temperature for each mode is as follows Condition Temperature Note G112 Series 135 C Ready to print G116 Series 138 C The...

Page 160: ...und of the fusing lamp If the temperature of the thermostat becomes greater than 210 C the thermostat opens removing power from the fusing lamp At this time the machine stops operation 6 5 7 PAPER EXI...

Page 161: ...ssage Energy Saver Mode is displayed on the operation panel Entering Energy Saver Mode The user specifies the idle time setting before Energy Saver mode will be automatically activated The following c...

Page 162: ...arge counter does not count up Blank rear side during duplex printing Blank page when using the Cover Page or Two in One features Service reports NOTE The meter charge counter cannot be reset PM Warni...

Page 163: ...12 11 2003 Detailed Descriptions 4 12 11 2003 Detailed Descriptions 10 12 12 11 2003 Detailed Descriptions 16 12 11 2003 Detailed Descriptions 20 21 12 11 2003 Detailed Descriptions 32 10 13 2006 Int...

Page 164: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 165: ...g m 16 28 lb By pass tray 52 162 g m 14 43 lb Optional paper tray 60 105 g m 16 28 lb Copy Paper Weight Duplex 64 105 g m 17 28 lb Warm up Time 19 seconds or less from power on 23 C 73 F 12 seconds o...

Page 166: ...Printing 620 W or less 650 W or less Power Consumption Europe Energy Saver 6 5 W or less 10 5 W or less Mainframe Only Full System Printing 67 dB or less 71 dB or less Stand by 40 dB or less 40 dB or...

Page 167: ...00 XP Server 2003 Drivers Mac OS 8 6 0 or later Mac OSX 10 1 or later ROM Flash 16 MB Emulation Mask 4MB PCL PS font Resident 64 MB SDRAM RAM Option 1 slot SDRAM DIMM 64 128 256 MB HDD Option Approxim...

Page 168: ...EF 5 5 x 8 5 N N Y N N Half Letter LEF 8 5 x 5 5 N N N N N Executive SEF 7 25 x 10 5 N Y N Y Y N N Executive LEF 10 5 x 7 25 Y Y Y Y Y N Y F 8 x 13 Y Y Y Y Y N Y Foolscap 8 5 x 13 Y Y Y Y Y N Y Folio...

Page 169: ...een On Power on and not in Energy Saver mode Off No data Flashing Data being received or processed or the printer is spooling Data In Green On Data being received or processed more data coming Off Pri...

Page 170: ...56 Weight 2 kg 4 4 lb Paper Size A3 11 x 17 A5 LEF Paper Weight 64 105g m 18 28 lb Dimensions W x D x H 419 x 378 x 257 mm 16 5 x 14 9 x 10 1 Duplex Unit G552 Weight 6 kg 13 2 lb Paper Size A3 11 x 17...

Page 171: ...L 6 Yes Yes Yes Yes Yes No PCL 5e Yes Yes Yes Yes Yes No PS3 Yes Yes Yes Yes Yes Yes RPCS Yes Yes Yes Yes Yes No NOTE 1 The printer drivers for Windows NT 4 0 are only for the Intel x86 platform There...

Page 172: ...ent 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 SmartNetMonitor Admin 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TXT E...

Page 173: ...languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TXT English only Adobe PS3 Printer Driver 9 languages English German Spanish French Italia...

Page 174: ...l Units Duplex Unit G552 B Also used with G073 G074 Paper Tray Unit G555 E F Up to two tray units can be installed Envelope Feeder G556 E If both optional paper trays are installed the envelope feeder...

Page 175: ...ed with model B079 B082 HDD G575 E Also used with model G073 G074 Memory 64 MB G330 D Also used with model G073 G074 Memory 128 MB G331 D Also used with model G073 G074 Memory 256 MB G332 D Also used...

Page 176: ...ss tray 60 162 g m 16 43 lb Optional paper tray 60 105 g m 16 28 lb Copy Paper Weight Duplex 64 105 g m 17 28 lb Warm up Time 19 seconds or less from power on 23 C 73 F 12 seconds or less from energy...

Page 177: ...me Only Full System Printing 63 dB or less 67 dB or less Stand by 39 dB or less 39 dB or less Noise Emission Energy Saver 39 dB or less 39 dB or less Printing 53dB or less operating position Stand by...

Page 178: ...ver 2003 Drivers Mac OS 8 6 0 or later Mac OSX 10 1 or later ROM Flash 16 MB Emulation Mask 4MB PCL PS font Resident 64 MB SDRAM RAM Option 1 slot SDRAM DIMM 64 128 256 MB HDD Option Approximately 6 G...

Page 179: ...h D D D D S S N Y Half Letter Long Edge 8 5 x 5 5 inch N N S S N Y Executive Short Edge 7 25 x 10 5 inch N N S S N N F Short Edge 8 x 13 inch S S N Y Foolscap Short Edge 8 5 x 13 inch S S N Y Folio Sh...

Page 180: ...uiring attention Error Red On Printer requires service 6 EXTERNAL OPTIONS Paper Size A4 SEF A5 SEF LG SEF A5 SEF Free size Paper Weight 60 105g m 16 28 lb Paper Capacity Maximum 500 sheets Dimensions...

Page 181: ...PCL 6 Yes Yes Yes Yes Yes No PCL 5e Yes Yes Yes Yes Yes No PS3 Yes Yes Yes Yes Yes Yes RPCS Yes Yes Yes Yes Yes No NOTE 1 The printer drivers for Windows NT 4 0 are only for the Intel x86 platform Th...

Page 182: ...Client 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 SmartNetMonitor Admin 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TX...

Page 183: ...14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TXT English only Adobe PS3 Printer Driver 9 languages English German Spanish French Ita...

Page 184: ...4 G095 A The NIB option is built into the G095 model but not for the G094 model Optional Units Duplex Unit G361 B Paper Tray Unit G360 C D Up to two tray units can be installed Envelope Feeder G362 E...

Page 185: ...Also used with model G073 G074 Bluetooth G354 B Also used with model B079 B082 HDD G575 E Also used with model G073 G074 Memory 64 MB G330 F Also used with model G073 G074 Memory 128 MB G331 F Also u...

Page 186: ...tray 60 105 g m 16 28 lb Copy Paper Weight Duplex 64 105 g m 17 28 lb Warm up Time 19 seconds or less from power on 23 C 73 F 12 seconds or less from energy saver mode Standard tray A3 DLT A5 By pass...

Page 187: ...or less Printing 620 W or less 650 W or less Power Consumption Europe Energy Saver 6 5 W or less 10 5 W or less Mainframe Only Full System Printing 67 dB or less 71 dB or less Stand by 40 dB or less...

Page 188: ...M Flash 16 MB Emulation Mask 4MB PCL PS font Standard 128 MB SODIMM RAM Maximum 256 MB Maximum 256 MB HDD Option 6 GB Standard USB2 0 Win98 2000 ME XP Server 2003 NIC Bi directional IEEE1284 10 100 Ba...

Page 189: ...Letter SEF 5 5 x 8 5 N N Y N N Half Letter LEF 8 5 x 5 5 N N N N N Executive SEF 7 25 x 10 5 N Y N Y Y N N Executive LEF 10 5 x 7 25 Y Y Y Y Y N Y F 8 x 13 Y Y Y Y Y N Y Foolscap 8 5 x 13 Y Y Y Y Y N...

Page 190: ...Power on and not in Energy Saver mode Off No data Flashing Data being received or processed or the printer is spooling Data In Green On Data being received or processed more data coming Off Printer of...

Page 191: ...130 mm 18 4 x 19 7 21 5 x 5 1 Paper Feed Unit G399 Weight 6 kg 13 2 lb Envelope size Com 10 C5 C6 DL Monarch Capacity Maximum 60 Dimensions W x D x H 468 x 410 x 127 mm 18 4 x 16 1 x 5 Envelope Feeder...

Page 192: ...es No NOTE 1 The printer drivers for Windows NT 4 0 are only for the Intel x86 platform There is no Windows NT 4 0 printer driver for the PowerPC Alpha or MIPS platforms 2 The PS3 drivers are all genu...

Page 193: ...itor Client 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 SmartNetMonitor Admin 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows READ...

Page 194: ...es Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TXT English only Adobe PS3 Printer Driver 9 languages English German Spanish French Italian Dutch...

Page 195: ...e No Remarks Main Unit G116 A The NIB is standard for this model Optional Units Duplex Unit G806 B Paper Tray Unit G399 C D Up to two tray units can be installed Envelope Feeder G807 C If both optiona...

Page 196: ...56 MB G332 D Also used with model G091 Barcode Font DIMM G627 Also used with model G091 Others AIO Cartridge G795 Also used with model G091 Maintenance Kit G263 NOTE This model has an on board Etherne...

Page 197: ...m 16 28 lb By pass tray 60 162 g m 16 43 lb Optional paper tray 60 105 g m 16 28 lb Copy Paper Weight Duplex 64 105 g m 17 28 lb Warm up Time 19 seconds or less from power on 23 C 73 F 12 seconds or l...

Page 198: ...Mainframe Only Full System Printing 63 dB or less 67 dB or less Stand by 39 dB or less 39 dB or less Noise Emission Energy Saver 39 dB or less 39 dB or less Printing 53dB or less operating position S...

Page 199: ...vers Mac OS 8 6 0 or later Mac OSX 10 1 or later ROM Flash 24 MB Emulation Mask 8MB PCL PS font G112 64 MB SDRAM Standard G113 128 MB SDRAM G112 64 128 256 MB Maximum 320 MB RAM Optional G113 256 MB M...

Page 200: ...D S S N Y Half Letter Long Edge 8 5 x 5 5 inch N N S S N Y Executive Short Edge 7 25 x 10 5 inch N N S S N N F Short Edge 8 x 13 inch S S N Y Foolscap Short Edge 8 5 x 13 inch S S N Y Folio Short Edge...

Page 201: ...ions requiring attention Error Red On Printer requires service 6 EXTERNAL OPTIONS Paper Size A4 SEF A5 SEF LG SEF A5 SEF Free size Paper Weight 60 105g m 16 28 lb Paper Capacity Maximum 500 sheets Dim...

Page 202: ...es Yes Yes Yes Yes No PCL 5e Yes Yes Yes Yes Yes No PS3 Yes Yes Yes Yes Yes Yes RPCS Yes Yes Yes Yes Yes No NOTE 1 The printer drivers for Windows NT 4 0 are only for the Intel x86 platform There is n...

Page 203: ...onitor Client 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 SmartNetMonitor Admin 14 languages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows RE...

Page 204: ...ages Windows 95 98 Me NT4 0 2000 XP Server 2003 1394 UTILITY English only Windows 2000 XP Windows README TXT English only Adobe PS3 Printer Driver 9 languages English German Spanish French Italian Dut...

Page 205: ...option is built into the G113 model but not for the G112 model Optional Units Duplex Unit G361 B Paper Tray Unit G360 C D Up to two tray units can be installed Envelope Feeder G362 E If both optional...

Page 206: ...4 MB G330 E Also used with model G095 G112 only Memory 128 MB G331 E Also used with model G095 G112 only Memory 256 MB G332 E Also used with model G094 G095 Barcode Font DIMM G627 Also used with model...

Page 207: ...PAPER TRAY UNIT G360 ENVELOPE FEEDER G362 G360 G362 PAPER TRAY UNIT ENVELOPE FEEDER REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 208: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 209: ...LED DESCRIPTIONS 5 2 1 OVERALL MACHINE INFORMATION 5 2 1 1 MECHANICAL COMPONENT LAYOUT 5 ELECTRICAL COMPONENT LAYOUT 6 2 2 DETAILED DESCRIPTIONS 7 2 2 1 PAPER FEED AND SEPARATION 7 2 2 2 PAPER LIFT 8...

Page 210: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 211: ...the procedures in this section NOTE This manual uses these symbols C ring screw connector harness 1 1 PAPER FEED UNIT NOTE Before removing the paper feed unit turn the main unit over and remove all sc...

Page 212: ...SM 1 2 PAPER FEED ROLLER Pull out the paper tray A Paper feed roller move the lever B to the left 1 3 FRICTION PAD Pull out the paper tray B Friction pad G360R103 WMF G360R102 WMF A B A C PIA N O CON...

Page 213: ...G362 Paper Tray Unit G360 Envelope Feeder G362 1 4 PAPER FEED CLUTCH A Paper feed clutch x 1 1 gear B Paper feed gear x 1 C Motor bracket x 3 x 2 D Motor 1 gear x 1 G360R003 WMF A B D C C PIA N O CONT...

Page 214: ...R TRAY BOARD G360 G362 4 SM 1 5 PAPER TRAY BOARD A Paper tray board 2 hooks x 2 1 6 PAPER SIZE SWITCH A Paper size switch 1 hook x 1 G360R002 WMF G360R004 WMF A A C PIA N O CONTROLADA C PIA N O CONTRO...

Page 215: ...Paper Tray Unit G360 Envelope Feeder G362 2 DETAILED DESCRIPTIONS 2 1 OVERALL MACHINE INFORMATION 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Paper feed roller 2 Friction pad 3 Bottom plate G360D001 WMF 1 3 2...

Page 216: ...COMPONENT LAYOUT 1 Paper tray board 2 Paper feed clutch 3 Paper size switch 4 Paper feed motor 5 Paper feed sensor 6 Paper end sensor 7 Remaining paper sensor 1 8 Remaining paper sensor 2 G360D005 WM...

Page 217: ...LED DESCRIPTIONS 2 2 1 PAPER FEED AND SEPARATION The paper tray holds 500 sheets of paper The paper feed unit uses a feed roller and friction pad method A Paper feed roller B Friction pad C Pressure s...

Page 218: ...per lift is the same as for the main unit 2 2 3 PAPER END DETECTION When the paper tray runs out of paper the feeler A drops into the cutout in the bottom plate to actuate the remaining paper sensor G...

Page 219: ...ON A Remaining paper sensor 1 B Remaining paper sensor 2 Amount of paper Remaining Paper Sensor 1 Remaining Paper Sensor 2 0 sheets 0 On On 50 sheets 10 On On 250 sheets 50 On Off 450 sheets 90 Off Of...

Page 220: ...achine disables paper feed from a tray if the paper size cannot be detected if the paper size actuator is broken or no tray is installed When the paper size dial is at the mark the paper tray can be s...

Page 221: ...TECTION FUSE SM 11 G360 G362 Paper Tray Unit G360 Envelope Feeder G362 2 3 PROTECTION FUSE Name Rating Manufacturer Type No FU500 DC50V 1 5A ROHM CO LTD ICP N38 C PIA N O CONTROLADA C PIA N O CONTROLA...

Page 222: ...d unit replacing the paper tray If two optional trays have been installed the envelope feeder must go into the top tray The layout is the same as the paper tray The tray pushes down and locks the mech...

Page 223: ...DUPLEX UNIT G361 G361 DUPLEX UNIT TYPE AD450 REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 224: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 225: ...ALL MACHINE INFORMATION 4 2 1 1 MECHANICAL COMPONENT LAYOUT 4 2 1 2 DRIVE LAYOUT 5 2 1 3 ELECTRICAL COMPONENT LAYOUT 5 2 2 DETAILED DESCRIPTIONS 6 2 2 1 BASIC OPERATION 6 Longer than A4 LEF LT LEF 6 L...

Page 226: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 227: ...of the procedures in this section NOTE This manual uses these symbols See or Refer to screw connector e ring 1 1 EXTERIOR COVERS Remove the duplex unit from the main unit Open the upper cover A A Upp...

Page 228: ...er Exterior covers A Duplex board bracket x 2 B Duplex board x 4 all connectors C Inverter sensor x 1 D Entrance sensor x 1 1 bracket E Inverter gate solenoid x 2 F Exit sensor x 1 G361R003 WMF G361R1...

Page 229: ...R SM 3 G361 Duplex Unit G361 1 3 INVERTER MOTOR A Inverter motor 2 timing belts 1 x 1 gear NOTE Remove the motor bracket before removing the inverter motor G361D002 WMF A C PIA N O CONTROLADA C PIA N...

Page 230: ...ESCRIPTIONS 2 1 OVERALL MACHINE INFORMATION 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Junction gate 2 Entrance sensor 3 Inverter rollers 4 Transport rollers 5 Transport sensor 6 Exit sensor G361V101 WMF 1 2...

Page 231: ...ollers C Inverter motor D Inverter rollers 2 1 3 ELECTRICAL COMPONENT LAYOUT 1 Entrance sensor 2 Duplex board 3 Inverter motor 4 Junction gate solenoid 5 Inverter sensor 6 Exit sensor 7 Transport moto...

Page 232: ...store only one sheet of paper Example 8 pages The center number in the illustration shows the order of pages The number with the circle in the illustration shows the order of sheets of print paper if...

Page 233: ...eets of paper Example 8 pages The center number in the illustration shows the order of pages The number with the circle in the illustration shows the order of sheets of print paper if highlighted this...

Page 234: ...the main frame is sent to the inverter section C Inversion and exit After the trailing edge of the paper passes the inverter sensor D the inverter roller E changes its rotation direction and the pape...

Page 235: ...PROTECTION FUSE SM 9 G361 Duplex Unit G361 2 3 PROTECTION FUSE Name Rating Manufacturer Type No FU500 DC50V 1 5A ROHM CO LTD ICP N38 C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 236: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 237: ...DUPLEX UNIT G552 G552 DUPLEX UNIT TYPE AD410 REVISION HISTORY Page Date Added Updated New 4 12 04 2003 Drive layout C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 238: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 239: ...MACHINE INFORMATION 3 2 1 1 MECHANICAL COMPONENT LAYOUT 3 2 1 2 DRIVE LAYOUT 4 2 1 3 ELECTRICAL COMPONENT LAYOUT 4 2 2 DETAILED SECTION DESCRIPTIONS 5 2 2 1 BASIC OPERATION 5 Longer than A4 LEF LT LEF...

Page 240: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 241: ...mpting any of the procedures in this section NOTE This manual uses these symbols See or Refer to screw connector 1 1 EXTERIOR COVERS Remove the duplex unit from the main unit Open the upper cover A A...

Page 242: ...that the Duplex Unit will be compatible with G091 which has a faster engine than the G056 G058 G073 G074 Jamming will occur in duplex mode if the wrong main control board is installed in the Duplex U...

Page 243: ...ETAILED DESCRIPTION 2 1 OVERALL MACHINE INFORMATION 2 1 1 MECHANICAL COMPONENT LAYOUT 1 Junction gate 2 Entrance sensor 3 Inverter rollers 4 Transport rollers 5 Transport sensor 6 Exit sensor G552V101...

Page 244: ...rt motor 4 Transport rollers 2 1 3 ELECTRICAL COMPONENT LAYOUT 1 Entrance sensor 2 Duplex board 3 Inverter motor 4 Junction gate solenoid 5 Inverter sensor 6 Exit sensor 7 Transport motor G552V103 WMF...

Page 245: ...duplex unit can store only one sheet of paper Example 8 pages The center number in the illustration shows the order of pages The number with the circle in the illustration shows the order of sheets of...

Page 246: ...of paper Example 8 pages The center number in the illustration shows the order of pages The number with the circle in the illustration shows the order of sheets of print paper if highlighted this indi...

Page 247: ...per fed from the main frame is sent to the inverter section C Inversion and exit After the trailing edge of the paper passes the inverter sensor D the inverter roller E changes its rotation direction...

Page 248: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 249: ...FOUR BIN MAILBOX G553 G553 FOUR BIN MAILBOX REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 250: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 251: ...RFLOW AND VERTICAL TRANSPORT SENSORS 2 1 3 MAIN MOTOR 3 2 DETAILED DESCRIPTIONS 4 2 1 OVERALL MACHINE INFORMATION 4 2 1 1 MECHANICAL COMPONENT LAYOUT 4 2 1 2 DRIVE LAYOUT 5 2 1 3 ELECTRICAL COMPONENT...

Page 252: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 253: ...switch and unplug the machine before attempting any of the procedures in this section NOTE This manual uses these symbols See or Refer to screw connector 1 1 EXTERIOR COVERS A Each tray 4 x 1 tray B R...

Page 254: ...LOW AND VERTICAL TRANSPORT SENSORS Each tray Exterior Covers A Each tray cover x 4 B Sensor holder x 1 C Tray paper sensor x 1 D Overflow sensor x 1 E Vertical transport sensor x 1 G553R102 WMF G553R1...

Page 255: ...MOTOR SM 3 G553 Four Bin Mailbox G553 1 3 MAIN MOTOR Left cover Exterior Covers A Mailbox board x 2 x 11 B Drive bracket x 5 C Main motor x 2 G553R104 WMF A B C C PIA N O CONTROLADA C PIA N O CONTROL...

Page 256: ...D DESCRIPTIONS 2 1 OVERALL MACHINE INFORMATION 2 1 1 MECHANICAL COMPONENT LAYOUT A 4th tray B 3rd tray C 2nd tray D 1st tray E Vertical transport roller F Turn gate G Exit roller G553V101 WMF A B C D...

Page 257: ...OVERALL MACHINE INFORMATION SM 5 G553 Four Bin Mailbox G553 2 1 2 DRIVE LAYOUT A Timing belt B Main motor C Main motor timing belt G553V102 WMF A B C C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 258: ...r 7 4th tray overflow sensor 8 2nd tray paper sensor 9 3rd tray overflow sensor 10 Upper vertical transport sensor 11 2nd tray overflow sensor 12 1st tray paper sensor 13 1st tray overflow sensor 14 L...

Page 259: ...gate solenoid A opens and closes its turn gate to direct the paper to the selected tray B When the top tray 4th tray is selected none of the solenoids are activated After the last sheet passes the up...

Page 260: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 261: ...ONE BIN SHIFT TRAY G554 G554 ONE BIN SHIFT TRAY TYPE 2600 REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 262: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 263: ...AND TRAY PAPER SENSORS 2 1 3 COVER AND OVERFLOW SENSORS 2 1 4 MAIN MOTOR 3 2 DETAILED DESCRIPTIONS 4 2 1 OVERALL MACHINE INFORMATION 4 2 1 1 MECHANICAL COMPONENT LAYOUT 4 2 1 2 DRIVE LAYOUT 4 2 1 3 EL...

Page 264: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 265: ...h and unplug the machine before attempting any of the procedures in this section NOTE This manual uses these symbols See or Refer to screw connector 1 1 EXTERIOR COVERS A Tray B Right cover x 1 C Left...

Page 266: ...r Exterior Covers A Tray cover B Shift timing sensor x 1 C Tray paper sensor x 1 1 3 COVER AND OVERFLOW SENSORS A Sensor cover B Cover sensor x 1 C Overflow sensor x 1 G554R102 WMF G554R103 WMF G554R1...

Page 267: ...n Shift Tray will be compatible with the G091 which has a faster engine than the G056 G058 G073 G074 Jamming will occur when using the 1 Bin Shift Tray if the wrong Stepping Motor is installed in the...

Page 268: ...1 1 MECHANICAL COMPONENT LAYOUT A Tray B Overflow sensor feeler C Exit roller D Transport roller 2 1 2 DRIVE LAYOUT A Shift motor B Main motor C Main motor timing belt D Timing belt G554V101 WMF G554...

Page 269: ...Junction gate solenoid 2 Main motor 3 Shift tray board 4 Shift motor 5 Left shift sensor 6 Right shift sensor 7 Cover sensor 8 Paper overflow sensor 9 Tray paper sensor 10 Shift timing sensor G554V10...

Page 270: ...hifts the exit rollers F across When the left or right shift sensor G detects the rollers the motor stops then returns the rollers to the center Each page of the first set is shifted to one side then...

Page 271: ...PAPER TRAY UNIT G555 ENVELOPE FEEDER G556 G555 G556 PAPER TRAY UNIT ENVELOPE FEEDER REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 272: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 273: ...L MACHINE INFORMATION 3 2 1 1 MECHANICAL COMPONENT LAYOUT 3 2 1 2 ELECTRICAL COMPONENT LAYOUT 3 2 2 DETAILED SECTION DESCRIPTIONS 4 2 2 1 PAPER FEED AND SEPARATION 4 2 2 2 PAPER LIFT 5 2 2 3 PAPER END...

Page 274: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 275: ...ses these symbols See or Refer to screw connector 1 1 PAPER FEED UNIT Remove the paper tray unit from the main unit Pull out the paper tray Turn the paper tray unit over and remove the three sliver sc...

Page 276: ...SM 1 2 PAPER FEED ROLLER Pull out the paper tray A Paper feed roller move the lever B to the left 1 3 FRICTION PAD Pull out the paper tray A Friction pad G555R103 WMF G555R102 WMF A B A C PIA N O CON...

Page 277: ...MPONENT LAYOUT 1 Paper feed roller 2 Friction pad 3 Bottom plate 2 1 2 ELECTRICAL COMPONENT LAYOUT 1 Paper tray board 2 Paper feed clutch 3 Paper size switch 4 Paper feed motor 5 Paper feed sensor 6 P...

Page 278: ...ONS 2 2 1 PAPER FEED AND SEPARATION NOTE The paper tray holds 500 sheets The paper feed unit uses a feed roller and friction pad mechanism A Paper feed roller B Friction pad C Pressure spring D Paper...

Page 279: ...der G556 2 2 2 PAPER LIFT Paper lift is the same as for the main unit 2 2 3 PAPER END DETECTION When the paper tray runs out of paper the feeler A drops into the cutout in the bottom plate to actuate...

Page 280: ...ER DETECTION Amount of paper Remaining paper sensor 1 Remaining paper sensor 2 0 sheets 0 On On 50 sheets 10 On On 250 sheets 50 On Off 450 sheets 90 Off Off 500 sheets 100 Off On OFF Unblocked ON Blo...

Page 281: ...uator is broken or no tray is installed When the paper size dial is at the mark the paper tray can be set up to accommodate one of a wider range of paper sizes by using a User Tool at the machine s op...

Page 282: ...unit replacing the paper tray If two optional trays have been installed the envelope feeder must go into the top tray The layout is the same as the paper tray The tray pushes down and locks the mecha...

Page 283: ...TRAY UNIT TYPE 610 G399 ENVELOPE FEEDER TYPE 610 G807 G399 G807 PAPER TRAY UNIT TYPE 610 ENVELOPE FEEDER TYPE 610 REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTR...

Page 284: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 285: ...ORMATION 2 2 1 1 MECHANICAL COMPONENT LAYOUT 2 2 1 2 ELECTRICAL COMPONENT LAYOUT 2 2 2 DETAILED DESCRIPTIONS 2 2 2 1 PAPER FEED AND SEPARATION 2 2 2 2 PAPER LIFT 2 2 2 3 PAPER END DETECTION 2 2 2 4 RE...

Page 286: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 287: ...ation Although this is the Service Manual for the G112 G113 machines the procedures are the similar However they are not in the same order 1 Motor Bracket C x 3 2 Paper feed gear B x 1 3 Paper feed cl...

Page 288: ...o the G555 Service Manual for details 2 2 DETAILED DESCRIPTIONS 2 2 1 PAPER FEED AND SEPARATION Refer to the G555 Service Manual for details 2 2 2 PAPER LIFT Refer to the G555 Service Manual for detai...

Page 289: ...s They break very easily Use a small screwdriver to remove the latches 2 Slide the paper tension switches A away from the center of the paper tray unit 3 Replace the plastic latches C The springs B in...

Page 290: ...PROTECTION FUSE G399 G807 4 SM 2 3 PROTECTION FUSE Name Rating Manufacturer Type No FU500 DC50V 1 5A ROHM CO LTD ICP N38 G3995101 WMF C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 291: ...SM 5 G399 G807 Paper Tray Unit G399 Envelope Feeder G807 3 ENVELOPE FEEDER 3 1 OVERALL MACHINE INFORMATION 3 1 1 MECHANICAL COMPONENT LAYOUT Refer to the G555 Service Manual for details C PIA N O CONT...

Page 292: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 293: ...DUPLEX UNIT TYPE 610 G806 G806 DUPLEX UNIT TYPE 610 REVISION HISTORY Page Date Added Updated New None C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 294: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 295: ...LEX BOARD AND SENSORS 1 2 DETAILED DESCRIPTIONS 2 2 1 OVERALL MACHINE INFORMATION 2 2 1 1 MECHANICAL COMPONENT LAYOUT 2 2 1 2 DRIVE LAYOUT 2 2 1 3 ELECTRICAL COMPONENT LAYOUT 2 2 2 DETAILED DESCRIPTIO...

Page 296: ...C PIA N O CONTROLADA C PIA N O CONTROLADA...

Page 297: ...off the main power switch and unplug the machine before attempting any of the procedures in this section 1 1 EXTERIOR COVERS Refer to the G552 Service Manual for details 1 2 DUPLEX BOARD AND SENSORS R...

Page 298: ...details 2 1 2 DRIVE LAYOUT Refer to the G552 Service Manual for details 2 1 3 ELECTRICAL COMPONENT LAYOUT Refer to the G552 Service Manual for details 2 2 DETAILED DESCRIPTIONS 2 2 1 BASIC OPERATION...

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