Reeves G2 series Operation Manual Download Page 1

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TECHNICAL MANUAL

OPERATOR AND MAINTENANCE MANUAL

FOR

G2 SERIES DECONTAMINATION WATER HEATER

33 Kings Highway

Orangeburg, NY 10962

Phone: 845-359-6066

Hotline: (800)-328-5563

Fax: (845)-365-2114

TECH MANUAL PART NUMBER: 1006375

Web:

REVISED DATE: 17 NOVEMBER 11

Email:

www.reevesems.com

[email protected]

ISO 9001: 2008 Registered
Quality Management System

Summary of Contents for G2 series

Page 1: ...INATION WATER HEATER 33 Kings Highway Orangeburg NY 10962 Phone 845 359 6066 Hotline 800 328 5563 Fax 845 365 2114 TECH MANUAL PART NUMBER 1006375 Web REVISED DATE 17 NOVEMBER 11 Email www reevesems com info reevesems com ISO 9001 2008 Registered Quality Management System ...

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Page 3: ... DHS Systems LLC SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICAL SHOCK SEND FOR HELP AS SOON AS POSSIBLE DO NOT TRY TO PULL OR GRAB THE INDIVIDUAL IF POSSIBLE TURN OFF THE ELECTRICAL POWER IF YOU CANNOT TURN OFF THE ELECTRICAL POWER PULL PUSH OR LIFT THE PERSON TO SAFETY USING A DRY WOODEN POLE OR A DRY ROPE OR SOME OTHER INSULATING MATERIAL AFTER THE INJURED PERSON IS FREE OF CONTAC...

Page 4: ...arth ground Do not remove grounding cable until signal cables and primary power cables have been disconnected and generator has been shut down AVOID THE POWER INPUT Be careful not to contact 115 VAC input connections when installing or servicing equipment DO NOT SERVICE ALONE Never work on equipment unless there is another person nearby who is familiar with operation and hazards of equipment and w...

Page 5: ... of DHS Systems LLC WARNING HEAVY EQUIPMENT Improperly lifting or carrying heavy equipment can result in serious injury or death Refer to the following weight limits as guidelines Handling Function One Person Max Lift Two Person Max Lift Two Person Max Lift Male Only Lift object from floor and place it on surface not greater than 5 feet above floor 37 lb 74 lb 112 lb Lift object from floor and pla...

Page 6: ...Risk of Asphyxiation Use this unit ONLY in well ventilated areas The exhaust contains carbon monoxide a poisonous odorless and invisible gas Breathing this gas can cause serious injury illness and possible death WARNING To reduce the risk of electrocution keep all connections dry and off the ground Do Not touch plug with wet hands WARNING Risk of Explosion or Fire Always store fuel away from water...

Page 7: ...CTIONS Description and Use of Controls Indicators and Connections 0004 Water Heater Preparation Set Up and Pre Start Procedures 0005 Flushing the System Procedures 0006 G2 Series Start up Procedures 0007 Hot Water Operation Procedures 0007 Decon Solution Injector Operation Procedures 0007 G2 Series Shutdown Procedures 0008 CHAPTER 3 OPERATOR TROUBLESHOOTING Operator Troubleshooting Index 0009 Oper...

Page 8: ...e entity The WPs are grouped into chapters based on overall content WPs are arranged in numerical sequence regardless of chapter division The chapter divisions and the WPs contained within the chapters are listed in the Table of Contents The contents of each chapter are outlined briefly in the following paragraphs Chapter 1 General Information Equipment Descriptions and Theory of Operation This ch...

Page 9: ...ting WPs There are two ways to locate a WP when the number is not known using the Table of Contents in the manual s front matter and using the Index in the manual s rear matter Locating a WP in the Table of Contents First determine the category of the WP subject and then find the appropriate chapter in the Table of Contents Scan the WP titles in that chapter until the WP subject matter is found In...

Page 10: ...shown below G2 Series Decontamination Water Heater 0002 GENERAL INFORMATION EQUIPMENT DESCRIPTION AND THEORY OF OPERATION G2 Series Decontamination Water Heater EQUIPMENT DATA AND DESCRIPTION On the second and subsequent pages of the WP the manual and WP number is repeated The page number is placed at the bottom of the page and consists of the WP number and a sequential number denoting the page wi...

Page 11: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 1 GENERAL INFORMATION FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

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Page 13: ...umber__________________ Serial Number_____________________ Inspect for signs of obvious or concealed freight damage If damage does exist file a claim with the transportation company immediately Be sure that all damaged parts are replaced and that the mechanical and electrical problems are corrected prior to operation of the unit If you require service contact REEVES EMS Customer Service Please hav...

Page 14: ...d electrician Do Not use extension cords with this water heater Never Stay alert watch what you are doing allow any part of your body or clothing to come in contact with the heat exchanger Do Not Before performing any maintenance work operate the unit when fatigued or under the influence of drugs or alcohol a Turn power switch to the OFF position b Disconnect the power cord from grounded power sup...

Page 15: ...ethylene decontamination solution holding tank and has the capability of supplying hot water for one or two decontamination shelters The G2S G2S I Decontamination Water Heaters is a smaller version of the G2 with similar features except it is a two outlet system and it doesn t have the 6 6 gallon decontamination solution holding tank The G2S is capable of supplying hot water for a single shelter w...

Page 16: ...d is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Figure 2 G2S G2S I Configuration Table 2 G2S G2S I Configuration ITEM ASSEMBLY FUNCTION G2S Water Heater 165 000 BTU G2S Water Heater G2S I 165 000 BTU G2S I Water Heater with Decon Solution Injection END OF WORK PACKAGE ...

Page 17: ...self heating water system Multi Fuel diesel kerosene home heating oil and JP4 Flow rate of up to 28 gallons per minute 10 gallon on board fuel tank with drain plug 110V outlet onboard for convenience Instructional panel for ease of operation Built in Anti Scald Protection device factory pre set at 110ºF Thermostatically controlled Operator s panel with color coded temperature and pressure gauges H...

Page 18: ... ph and runs at 3450 rpm Inline GFCI protection Fuel filter with water separator Modular design ruggedized for field use Man portable and easy to maneuver Mounted on four 4 no flat tires with hand brake for safety 1 Female NST inlet with swivel and tethered compressed air adapter for winterization purposes Unit will safely accept incoming water pressure of up to 125 psi System can be adapted for u...

Page 19: ...operation Built in Anti Scald Protection device factory pre set at 110ºF Thermostatically controlled Operator s panel with color coded temperature and pressure gauges Heater ignited by solid state electrical system NO FLAME that ignites upon water flow Burner motor is a 1 5 hp 120 V 60hz 1 ph and runs at 3350 rpm Inline GFCI protection Fuel filter with water separator Modular design ruggedized for...

Page 20: ...5 hp 120 V 60hz 1 ph and runs at 3350 rpm Inline GFCI protection Fuel filter with water separator Modular design ruggedized for field use Man portable and easy to maneuver Mounted on four 4 no flat tires with hand brake for safety 1 Female NST inlet with swivel and tethered compressed air adapter for winterization purposes Unit will safely accept incoming water pressure of up to 125 psi System can...

Page 21: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 2 OPERATOR INSTRUCTIONS FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

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Page 23: ...ument may be reproduced for release to a third party without written consent of DHS Systems LLC OPERATOR INSTRUCTIONS G2 SERIES DECONTAMINATION WATER HEATER DESCRIPTION AND USE OF OPERATOR CONROLS INDICATORS AND CONNECTIONS GENERAL This work package contains illustrations and tables that describe location and functions used for operation of the G2 Series Decontamination Water Heaters 1 2 3 4 5 6 7...

Page 24: ...his document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC G2 G2 I WATER HEATER CONT 16 15 13 14 17 18 19 Figure 2 G2 G2 I Water Heater Functions ...

Page 25: ...V Auxiliary Outlet 7 Water Source Inlet w Air Nipple 1 1 2 Female NST Water supply inlet Air Nipple used for winterization of unit 8 Hour Meter Measures actual run time 9 Power Switch w Indicator Light On Off Switch with Indicator Light 10 Temperature Control Temperature control for adjusting water temperature between full cold and 110 F 11 Pressure Gauge 0 200 PSI Color coded Pressure Gauge 12 Te...

Page 26: ...This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC G2S G2S I WATER HEATER 1 2 3 4 5 6 7 9 10 8 Figure 3 G2S G2S I Water Heater Functions ...

Page 27: ...cument contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC G2S G2S I WATER HEATER CONT 11 12 13 14 15 16 17 18 19 20 Figure 4 G2S G2S I Water Heater Functions ...

Page 28: ...sink 6 Fuel Filter Assembly Fuel filter with water separator 7 Hand Brake Secures water heater 8 Temperature Gauge 0 180 F Color coded Temperature Gauge 9 Temperature Control Temperature control for adjusting water temperature between full cold and 110 F 10 Serial Number Decal Reeves assigned serial number decal 11 Bypass Lever G2S I Only On Off Lever to toggle between Off and Run position G2S I O...

Page 29: ...e gas vapors may be present 2 Ensure to engage the wheel brake to prevent the water heater from moving while operating 3 Allow sufficient clearances of no less than four feet around the water heater for accessibility 4 Do Not allow the water heater to be exposed to rain snow or freezing temperatures If any part of the unit becomes frozen excessive pressure may build up in the water heater which co...

Page 30: ...ure the electrical supply is a minimum of 15 amp 110V 3 GROUNDING INSTRUCTIONS a This unit must be grounded If it should malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This unit is equipped with a cord having an equipment grounding conductor The plug must be plugged into an appropriate outlet that is properly install...

Page 31: ...ged Extension Cords Examine extension cord before using and replace if damaged Do not abuse extension cords and do not pull on any cord to disconnect Always connect or disconnect the extension cord from the receptacle before connecting or disconnecting the unit from the extension cord 7 Ensure the area between the water heater power cord and outlet is kept dry 8 Insert the male plug into a grounde...

Page 32: ...xceed 110 degrees F 4 Never allow the water heater to operate without the incoming water supply hose attached and the pressurized water source turned on PRESSURE RELIEF VALVE A Pressure Relief Valve has been added to this unit to protect the coil and components This valve will open and release water if the water pressure in the heater exceeds 150 PSI To ensure the water temperature does not exceed...

Page 33: ...ES Before starting the water heater perform the following procedures 1 Inspect the electrical cords for damages If cord is damaged DO NOT USE CORD Replace cord before starting water heater 2 Check all hose connections to ensure they are securely tightened 3 Inspect the system for water leaks and fuel leaks If fuel leak is detected DO NOT START THE UNIT Be sure that all damaged parts are replaced a...

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Page 35: ...Damage Be certain that the discharge hoses are not connected to the water heater while flushing the system Flushing allows minerals deposits to be released which would obstruct or damage the hoses This unit has a steel coil which after setting will cause the water remaining in the coil from the previous usage to turn brown or black This water must be flushed from the system before start up This pr...

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Page 37: ...their warnings 2 Fill the burner fuel tank with 1 or 2 fuel oil diesel or kerosene 3 Connect the power supply GFCI power cord into an 110V power supply ensuring the outlet matches the plug on the power cord NOTE Prior to connecting the water supply source hose ensure hose has been flushed in accordance with WP 0006 4 Connect the water supply hose to water source inlet of the water heater NOTE Flus...

Page 38: ...is noted Turn the Unit OFF Immediately Be sure that all damaged parts are replaced and that all mechanical problems have been corrected prior to proceeding 2 Inspect discharge hoses for kinking cuts and leaks If a cut or leak has been detected Turn the Unit OFF Immediately Replace damaged hose and ensure all mechanical problems have been corrected prior to proceeding NOTE After initial start up wa...

Page 39: ... excessive wear NOTE You may use any size Decon solution tank but it is recommended using one with a lid or cover 1 Fill the tank with a Decon solution 2 Connect or immerse the injector solution hose and filter into the Decon solution tank at least two inches from the bottom of the tank 3 Ensure to cover injector solution hose and filter with at least two inches of Decon solution 4 Follow the star...

Page 40: ...eed rate on the injector is adjustable even while operating and under pressure Rotate the Ratio Adjustment Sleeve clockwise CW to decrease and counter clockwise CCW to increase see Figure 1 to change the Decon solution ratio The setting indicator mark indicates the approximate ratio of injection setting Check the Decon discharge outlet to assure desired feed rate is being delivered NOTE Do not rot...

Page 41: ...ter through the system for 3 5 minutes to cool the heat exchanger and components 2 While the water heater is cooling empty the Decon solution tank G2 I or G2S I Only clean and refill with clean water On G2 and G2S model water heaters proceed to step 5 3 Submerse injection hose pickup turn the injector bypass lever to the ON position and allow clean water to flush the injector and Decon solution li...

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Page 43: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 3 OPERATOR TROUBLESHOOTING FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

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Page 45: ...condition or indication is encountered that is not listed or cannot be corrected by the corrective actions provided contact Reeves EMS TROUBLESHOOTING INDEX The most important step in troubleshooting is recognizing the conditions indications and combination of conditions indications Use the corrective action for a given condition indication in the order listed If the first repair attempt is unsucc...

Page 46: ...r will not ignite WP 0010 2 3 Burner Motor will not run WP 0010 3 4 Burner runs erratically WP 0010 3 5 Burner runs but will not heat WP 0010 4 6 Burner discharges white smoke WP 0010 4 7 Burner discharges black smoke WP 0010 5 8 No discharge at showerheads WP 0010 5 9 Low or fluctuating pressure WP 0010 5 10 Water is leaking from under heater or from the Pressure Relief Valve WP 0010 5 11 Fuel le...

Page 47: ...of operator level qualified personnel are not included in the WP If a course of action does not present itself contact Reeves EMS The most important step of troubleshooting is to gather as much first hand information as possible from the personnel who were present when the problem or failure occurred Information as to how long the G2 Series Decontamination Water Heater has been operating what syst...

Page 48: ...tage supply and amp draw of motor 1 Burner Motor will not operate Fuel Pump Seized Allow motor to cool Replace fuel pump assembly Check condition and quality of fuel if contaminated drain and replace Replace fuel filter and service burner Power switch is not in the ON position Turn to ON position Defective switch Remove and replace switch Out of fuel Refuel Temperature is above normal operating te...

Page 49: ...tronic ignition Ignition electrodes not set properly damaged or worn Replace or adjust accordingly to the procedures listed in Maintenance 2 Cont Burner will not ignite Cont Flow switch not completing fuel solenoid circuit Check for proper flow through heater Remove and replace flow switch if necessary Contact REEVES EMS Power switch is not in the ON position Turn to ON position Defective switch R...

Page 50: ... proper specifications Remove and replace fuel pump if necessary Contact REEVES EMS Dirty fuel nozzle Remove and replace fuel nozzle if necessary Improper air adjustment setting Adjust accordingly to the procedures listed in Maintenance every 3 months Scale buildup in heat exchanger coil Contact REEVES EMC for de scaling procedures 5 Burner runs but will not heat Low Fuel Pump pressure Check fuel ...

Page 51: ... burner and fuel system needs cleaning and servicing Contact REEVES EMS 8 No discharge at showerheads Inadequate water supply Ensure hose is 1 dia and incoming water supply is turned on 9 Low or fluctuating pressure Water inlet hose is kinked Remove kink Check all plumbing connections Tighten or repair as necessary Restriction of water flow through heater which causes over pressurization Remove or...

Page 52: ...g from burner coil housing or chamber Stop heater immediately and disconnect power supply Service burner system 11 Fuel leaking from unit Excess fuel is leaking from burner chamber Contact REEVES EMS NOTE See Burner Will Not Ignite section Item 2 of this table Check for proper fuel in fuel tank Remove and replace fuel filter Ensure the burner switch is in the ON position Ensure there is adequate f...

Page 53: ...k for voltage at the solenoid coil with Burner switch on A 120VAC use orange and white wires B 240VAC use red and white wires C If voltage is present check for magnetic flux generated from the coil D If the voltage to the coil and a magnetic flux is present inspect or replace the fuel nozzle or solenoid NOTE Not recommended to clean the fuel nozzles E If voltage is not present perform the followin...

Page 54: ... 12 Cont No Hot Water No heat or flame Contact Reeves EMS Injector Assy G2 I and G2S I Only Water flow rate exceeds rated service flow of injector Reduce flow rate 13 No Clicking Sound when bypass lever is in the ON position Operating pressure exceeds maximum limit Install a pressure reducer valve Suction tube or suction tube fitting cracked and leaking Replace as required Clogged Suction Tube Fil...

Page 55: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 4 OPERATOR MAINTENANCE INSTRUCTIONS FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

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Page 57: ...y controlled POWER REQUIREMENTS The G2 Series Decontamination Water Heater requires an electrical supply of 110V 15A grounded power supply to operate SERVICE UPON RECEIPT Inspect each Water Heater for damage incurred during shipment If any damage is visible notify supervisor Report the damage on SF361 Transportation Discrepancy Report Check the equipment against the packing slip to see if the ship...

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Page 59: ...d Maintenance Worksheet include the item number for the check service indicating a fault Item numbers appear in the order in which the checks services are performed for the interval listed Interval This column indicates when a procedure must be performed i e Before Daily or Monthly Item to Be Checked or Serviced This Column identifies the item that is to be checked or serviced Procedure This colum...

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Page 61: ...ED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF POWER CORD 1 BEFORE Inspect Electrical Cord Check entire length of extension cord for cuts gashes or physical damage If damage is noted replace cord before operating the water heater Test GFCI Test the GFCI in accordance with to the specific GFCI If testing fails replace electrical cord GAUGES 2 BEFORE Temperature Gauge 1 Check for serviceability 2 Ver...

Page 62: ...Visually inspect for fuel leaks Tighten if necessary If a fuel leak is detected shutdown water heater immediately Ensure all damaged parts are replaced and all mechanical problems are corrected before restarting Contact Reeves EMS for additional assistance Water Leak Inspection Visually inspect for water leaks Tighten if necessary If water leak is detected promptly eliminate any leaks by applying ...

Page 63: ...E Suction Tube Filter Screen Visually inspect filter screen for cleanliness If filter screen is dirty and or clogged Clean or replace filter screen 7 BEFORE Decon Solution Tank 1 Visually inspect exterior surface for cracks and or leaks 2 Visually inspect quick disconnect for damage and or O ring for leaks 3 Visually check Decon solution level If solution tank exterior is cracked and or leaking so...

Page 64: ...y water temperature gauge operates properly by authorized service technician Contact Reeves EMS for service FILTER 11 6 MONTH TO INCLUDE ALL BEFORE AND 3 MONTH ITEMS PLUS THE FOLLOWING Fuel Filter Fuel filter replacement required Remove and replace fuel filter 12 12 MONTH TO INCLUDE ALL BEFORE 3 AND 6 MONTH ITEMS PLUS THE FOLLOWING Test Voltage and Amp Draw Perform volt meter and amp meter reading...

Page 65: ...AL ITEM TO BE CHECKED OR SERVICED PROCEDURE EQUIPMENT NOT READY AVAILABLE IF G2 I G2S I ONLY 1 AFTER Clean Injector Rinse injector after each uses If Decon solution remains in injector injector may dry out and damage lower end 2 AFTER Clean Suction Tube Filter Screen Remove filter screen from suction tube and clean by washing in fresh water If filter screen is damaged or clogged 3 AFTER Clean Deco...

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Page 67: ...ures Remove and Replace Fuel Pump Solenoid Procedures Remove and Replace Fuel Pump Flexible Coupling Procedures Remove and Replace Electronic Igniter Assembly Procedures Remove and Replace Fuel Nozzle and Electrode Assembly Procedures Remove and Replace Fuel Tank Assembly Procedures Remove and Replace Fuel Filter Water Separator Procedures Remove and Replace Decon Solution Tank Strainer G2 I Water...

Page 68: ...nic igniter and base plate assembly d Lift the electronic igniter and base plate assembly e Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness f Remove the electronic igniter and base plate assembly set aside 2 Remove the Fuel Pump Solenoid Assembly as follows a Attach drain hose to the fuel water separator bowl drain valve b Open drain valve and drain c...

Page 69: ... the combustion chamber END OF TASK INSTALLATION OF THE BURNER MOTOR ASSEMBLY 1 Install Burner Motor Assembly as follows a Inspect gasket if needed remove and replace gasket b Carefully install burner motor assembly into the combustion chamber c Center burner motor bracket on mounting studs d Install 3 flat washers 3 lock washers and 3 nuts e Using a 9 16 open end wrench tighten the nuts alternati...

Page 70: ...e at the fuel water strainer housing g Using the following sequence reconnect the solenoid wire harness as follows 1 Purple wire to Black 051 main wire harness Twist both wires together and install a wire nut 2 White wire to white wire main wire harness Twist both wires together do not install a wire nut at this time h Reconnect the solenoid electrical plug 4 Install the Electronic Igniter Assembl...

Page 71: ...r operation between sea level and 2000 feet elevation at standard conditions 60 F ambient water and air temperatures In cooler temperatures or higher altitudes it may be necessary to adjust the air supply to the combustion chamber This adjustment will maximize burner efficient operation or excessive soot buildup on the heat exchanger coil A smoke spot test is recommended during any air shutter and...

Page 72: ... CONT 5 Open the air shutter by two increments Example if air shutter was set at 2 then move it to 4 6 Repeat steps 3 5 until a smoke puff is noticed 7 Record the air shutter setting 8 The difference between the recorded settings in step 4 and step 7 is the combustion window Set the dial half way between these settings NOTE If you are unable to detect a setting on either step 3 or step 5 more or l...

Page 73: ...ontents into a waste fuel container d Using a 9 16 open end wrench loosen and disconnect fuel in line at fuel water strainer housing e Remove drain hose and retighten drain valve f Using a 9 16 open end wrench loosen and disconnect fuel line at the fuel pump solenoid assembly g Using a 7 16 open end wrench loosen and disconnect the fuel nozzle tube h Disconnect the solenoid electrical harness plug...

Page 74: ...follows a Install fuel pump solenoid assembly into burner motor housing b Loosely thread 2 mount bolts into the fuel pump housing do not tighten at this time c Using a 7 16 open end wrench connect and tighten the fuel nozzle tube B nut d Using a 9 16 open end wrench connect and tighten the fuel line B nut at the fuel pump e Using a open end wrench tighten the 2 fuel pump mounting bolts f Using a 9...

Page 75: ...OF FLEXIBLE COUPLING 1 Remove the fuel pump solenoid as follows a Disconnect power cord from power supply b Attach drain hose to the fuel water separator bowl drain valve c Open drain valve and drain contents into a waste fuel container d Using a 9 16 open end wrench loosen and disconnect fuel in line at fuel water strainer housing e Remove drain hose and retighten drain valve f Using a 9 16 open ...

Page 76: ...upling onto the fuel pump solenoid shaft b Install fuel pump solenoid assembly into burner motor housing c Loosely thread 2 mount bolts into the fuel pump housing do not tighten at this time d Using a 7 16 open end wrench connect and tighten the fuel nozzle tube B nut e Using a 9 16 open end wrench connect and tighten the fuel line B nut at the fuel pump f Using a open end wrench tighten the 2 fue...

Page 77: ...e electronic igniter and base plate assembly d Lift the electronic igniter and base plate assembly off of the burner motor e Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness f Using a 5 16 open end wrench remove 2 hex head mounting screws from the electronic igniter and base plate g Remove the electronic igniter from the base plate REPLACEMENT OF THE E...

Page 78: ...a third party without written consent of DHS Systems LLC INSTALLATION OF THE ELECTRONIC IGNITER ASSEMBLY CONT h Reinstall the electronic igniter and base plate assembly ensure the igniter springs are contacting the electrodes tangs and electrical wires are not pinched i Using a 5 16 open end wrench install and tighten 2 hex head screws j Using a cross point screwdriver install and tighten 2 cross ...

Page 79: ...ssembly on the burner motor c Using a 5 16 open end wrench or equivalent remove 2 hex head screws from the electronic igniter and base plate assembly of the burner motor d Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness e Lift the electronic igniter and base plate assembly off of the burner motor f Using a 7 16 open end wrench loosen and disconnect th...

Page 80: ...ce damaged electrode from clamp assembly c Loosely install the electrode clamp screw 4 Electrode Tip Adjustment d Use the following procedures for the electrode tip gap adjustment 1 Slide or rotate the electrodes as necessary to obtain the correct gap of 1 16 between the fuel nozzle and electrode tip as shown in Figure 2 2 Using a open end wrench securely tighten the electrode clamp screw 5 16 Abo...

Page 81: ...he following sequence reconnect the igniter wire harness as follows 1 Reconnect the igniter blue wire to the black 011 main harness wire to the black wire oil burner wire harness Twist the three wires together and install a wire nut 2 Reconnect the igniter white wire to 3 white wires one from the main wire harness one from the oil burner motor and one from the fuel solenoid plug Twist wires togeth...

Page 82: ... open end wrench loosen and remove the fuel pump inlet line at the fuel tank d Loosen and remove 2 bolts 2 lock washers and 2 flat washers from the fuel tank straps underneath fuel tank e Loosen and remove 2 nylock nuts 2 lock washers and 2 flat washers from the fuel tank upper straps f Remove fuel tank g Remove fuel cap and drain contaminated fuel into a waste fuel container or equivalent INSTALL...

Page 83: ...ste container 4 Using a 9 16 open end wrench or equivalent loosen the fuel in line at the fuel water separator housing loosening this fuel line will assist in draining the fuel water strainer assembly 5 Loosen and remove the fuel water strainer assembly by turning the assembly in a CCW direction Drain remaining fluid from the fuel water strainer REMOVAL OF FUEL FILTER 6 Hold the fuel filter water ...

Page 84: ...r Equipment Powered Down Power Source Disconnected REMOVAL OF DECON SOLUTION TANK STRAINER 1 Disconnect power cord from power supply 2 Disconnect solution hose from the QCD at solution tank 3 Unscrew solution in line tube from solution tank 4 Carefully remove in line tube from tank gently pull straight up to remove tube and strainer 5 Remove strainer from tube 6 Clean rinse strainer in clean water...

Page 85: ...er RINSE INJECTOR AFTER EACH USE NOTE Additive allowed to remain in injector can dry out and damage lower end at the next start up 1 Put suction tube into a 1 qt 4 liters or more container of fresh filtered water 2 Pull fresh water through the injector by operating until container is empty CLEAN SUCTION TUBE FILTER SCREEN Inspect each time new solution is added Clean as frequently as necessary by ...

Page 86: ...ower cord from the power supply outlet b Disconnect and remove 4 cam covers on the fresh water and Decon solution outlets c Loosen and remove the water supply connector protective cover NOTE Keep pressure against the panel so it doesn t drop open when removing the bolts d Using a 7 16 open end wrench loosen and remove the control panel 4 bolts 4 lock washers and 4 flat washers Carefully lower cont...

Page 87: ...rty without written consent of DHS Systems LLC INSTALLATION OF POWER SWITCH CONT c Raise control panel and keep pressure against the panel while installing the mount bolts d Using a 7 16 open end wrench install and tighten 4 bolts 4 lock washers and 4 flat washers e Reinstall water supply connector protective cover hand tight f Reinstall 4 cam covers on the fresh water and Decon solution outlets g...

Page 88: ...ted to the lowest incurred temperature for the following reasons 1 If any part of the system becomes frozen excessive pressure may build up in the unit which could cause the unit to burst resulting in possible serious injury to the operator or bystanders 2 Freeze damage is not covered by warranty If you must store the unit in an area where the temperature may fall below 32 F you can protect the wa...

Page 89: ...ocedures Remove and Replace Fuel Pump Solenoid Procedures Remove and Replace Fuel Pump Flexible Coupling Procedures Remove and Replace Electronic Igniter Assembly Procedures Remove and Replace Fuel Nozzle and Electrode Assembly Procedures Remove and Replace Fuel Tank Assembly Procedures Remove and Replace Fuel Filter Water Separator Procedures Inspection and Cleaning Suction Tube Screen Procedures...

Page 90: ... electronic igniter and base plate assembly d Lift the electronic igniter and base plate assembly e Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness f Remove the electronic igniter and base plate assembly set aside 2 Remove the Fuel Pump Solenoid Assembly as follows a Attach drain hose to the fuel water separator bowl drain valve b Open drain valve and...

Page 91: ... the combustion chamber END OF TASK INSTALLATION OF THE BURNER MOTOR ASSEMBLY 1 Install Burner Motor Assembly as follows a Inspect gasket if needed remove and replace gasket b Carefully install burner motor assembly into the combustion chamber c Center burner motor bracket on mounting studs d Install 3 flat washers 3 lock washers and 3 nuts e Using a 9 16 open end wrench tighten the nuts alternati...

Page 92: ...e at the fuel water strainer housing g Using the following sequence reconnect the solenoid wire harness as follows 1 Purple wire to Black 051 main wire harness Twist both wires together and install a wire nut 2 White wire to white wire main wire harness Twist both wires together do not install a wire nut at this time h Reconnect the solenoid electrical plug 4 Install the Electronic Igniter Assembl...

Page 93: ...he proper operation between sea level and 2000 feet elevation at standard conditions 60 F ambient water and air temperatures In cooler temperatures or higher altitudes it may be necessary to adjust the air supply to the combustion chamber This adjustment will maximize burner efficient operation or excessive soot buildup on the heat exchanger coil A smoke spot test is recommended during any air shu...

Page 94: ... CONT 5 Open the air shutter by two increments Example if air shutter was set at 2 then move it to 4 6 Repeat steps 3 5 until a smoke puff is noticed 7 Record the air shutter setting 8 The difference between the recorded settings in step 4 and step 7 is the combustion window Set the dial half way between these settings NOTE If you are unable to detect a setting on either step 3 or step 5 more or l...

Page 95: ... drain contents into a waste fuel container d Using a 9 16 open end wrench loosen and disconnect fuel in line at fuel water strainer housing e Remove drain hose and retighten drain valve f Using a 9 16 open end wrench loosen and disconnect fuel line at the fuel pump solenoid assembly g Using a 7 16 open end wrench loosen and disconnect the fuel nozzle tube h Disconnect the solenoid electrical harn...

Page 96: ...follows a Install fuel pump solenoid assembly into burner motor housing b Loosely thread 2 mount bolts into the fuel pump housing do not tighten at this time c Using a 7 16 open end wrench connect and tighten the fuel nozzle tube B nut d Using a 9 16 open end wrench connect and tighten the fuel line B nut at the fuel pump e Using a open end wrench tighten the 2 fuel pump mounting bolts f Using a 9...

Page 97: ...REMOVAL OF FLEXIBLE COUPLING 1 Remove the fuel pump solenoid as follows a Disconnect power cord from power supply b Attach drain hose to the fuel water separator bowl drain valve c Open drain valve and drain contents into a waste fuel container d Using a 9 16 open end wrench loosen and disconnect fuel in line at fuel water strainer housing e Remove drain hose and retighten drain valve f Using a 9 ...

Page 98: ...upling onto the fuel pump solenoid shaft b Install fuel pump solenoid assembly into burner motor housing c Loosely thread 2 mount bolts into the fuel pump housing do not tighten at this time d Using a 7 16 open end wrench connect and tighten the fuel nozzle tube B nut e Using a 9 16 open end wrench connect and tighten the fuel line B nut at the fuel pump f Using a open end wrench tighten the 2 fue...

Page 99: ... from the electronic igniter and base plate assembly d Lift the electronic igniter and base plate assembly off of the burner motor e Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness f Using a 5 16 open end wrench remove 2 hex head mounting screws from the electronic igniter and base plate g Remove the electronic igniter from the base plate REPLACEMENT ...

Page 100: ...a third party without written consent of DHS Systems LLC INSTALLATION OF THE ELECTRONIC IGNITER ASSEMBLY CONT h Reinstall the electronic igniter and base plate assembly ensure the igniter springs are contacting the electrodes tangs and electrical wires are not pinched i Using a 5 16 open end wrench install and tighten 2 hex head screws j Using a cross point screwdriver install and tighten 2 cross ...

Page 101: ... plate assembly on the burner motor c Using a 5 16 open end wrench or equivalent remove 2 hex head screws from the electronic igniter and base plate assembly of the burner motor d Loosen and remove 2 wire nuts that secure the blue and white igniter wire to main wire harness e Lift the electronic igniter and base plate assembly off of the burner motor f Using a 7 16 open end wrench loosen and disco...

Page 102: ...ce damaged electrode from clamp assembly c Loosely install the electrode clamp screw 4 Electrode Tip Adjustment d Use the following procedures for the electrode tip gap adjustment 1 Slide or rotate the electrodes as necessary to obtain the correct gap of 1 16 between the fuel nozzle and electrode tip as shown in Figure 2 2 Using a open end wrench securely tighten the electrode clamp screw 5 16 Abo...

Page 103: ...he following sequence reconnect the igniter wire harness as follows 1 Reconnect the igniter blue wire to the black 011 main harness wire to the black wire oil burner wire harness Twist the three wires together and install a wire nut 2 Reconnect the igniter white wire to 3 white wires one from the main wire harness one from the oil burner motor and one from the fuel solenoid plug Twist wires togeth...

Page 104: ...g a 9 16 open end wrench loosen and remove the fuel pump inlet line at the fuel tank d Loosen and remove 2 bolts 2 lock washers and 2 flat washers from the fuel tank straps underneath fuel tank e Loosen and remove 2 nylock nuts 2 lock washers and 2 flat washers from the fuel tank upper straps f Remove fuel tank g Remove fuel cap and drain contaminated fuel into a waste fuel container or equivalent...

Page 105: ...ste container 4 Using a 9 16 open end wrench or equivalent loosen the fuel in line at the fuel water separator housing loosening this fuel line will assist in draining the fuel water strainer assembly 5 Loosen and remove the fuel water strainer assembly by turning the assembly in a CCW direction Drain remaining fluid from the fuel water strainer REMOVAL OF FUEL FILTER 6 Hold the fuel filter water ...

Page 106: ...Down Power Source Disconnected INSPECTION OF SUCTION TUBE SCREEN 1 Disconnect power cord from power supply 2 Remove suction hose from solution tank 3 If necessary loosen and remove suction hose from the lower end of the injector assembly 4 Slide screen off of suction hose and inspect screen for foreign objects CLEANING SUCTION TUBE SCREEN 5 Clean screen by running clean water backwards through scr...

Page 107: ...SE INJECTOR AFTER EACH USE NOTE Additive allowed to remain in injector can dry out and damage lower end at the next start up 1 Put suction tube into a 1 qt 4 liters or more container of fresh filtered water 2 Pull fresh water through the injector by operating until container is empty CLEAN SUCTION TUBE FILTER SCREEN Inspect each time new solution is added Clean as frequently as necessary by washin...

Page 108: ...ower cord from the power supply outlet b Disconnect and remove 4 cam covers on the fresh water and Decon solution outlets c Loosen and remove the water supply connector protective cover NOTE Keep pressure against the panel so it doesn t drop open when removing the bolts d Using a 7 16 open end wrench loosen and remove the control panel 4 bolts 4 lock washers and 4 flat washers Carefully lower cont...

Page 109: ...rty without written consent of DHS Systems LLC INSTALLATION OF POWER SWITCH CONT c Raise control panel and keep pressure against the panel while installing the mount bolts d Using a 7 16 open end wrench install and tighten 4 bolts 4 lock washers and 4 flat washers e Reinstall water supply connector protective cover hand tight f Reinstall 4 cam covers on the fresh water and Decon solution outlets g...

Page 110: ...ted to the lowest incurred temperature for the following reasons 1 If any part of the system becomes frozen excessive pressure may build up in the unit which could cause the unit to burst resulting in possible serious injury to the operator or bystanders 2 Freeze damage is not covered by warranty If you must store the unit in an area where the temperature may fall below 32 F you can protect the wa...

Page 111: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 5 DESTRUCTION OF EQUIPMENT FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

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Page 113: ...uipment with self destruction devices is to be destroyed These devices should be permitted to do their work at least partially before incendiaries or explosives especially the latter are set off Currently the G2 Series Decontamination Water Heater contains no built in self destruction devices IMPROPER OPERATION The short circuiting of a power source and the application of an over voltage to equipm...

Page 114: ...o examples of mechanical destructions Sledges hammers axes or heavy tools are examples of the implements which can be used Mechanical destruction should be completed before fires are lit USE OF NATURAL SURROUNDINGS The disposal or denial to the enemy of electronics material may be accomplished in the field by taking advantage of the natural surroundings and environment Submergence of equipment and...

Page 115: ...pared by a higher authority G2 SERIES DECONTAMINATION WATER HEATER EQUIPMENT DESTRUCTION PROCEDURES The following procedures should be followed when time does not permit critical equipment to be destroyed individually DEMOLITION EXPLOSIVES WARNING Personnel should stand clear of area being destroyed be weapons fire Always use a weapon of a caliber sufficient to ensure enough penetration to achieve...

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Page 117: ...Operation Maintenance w IPB G2 Series Decontamination Water Heater Part Number 1006375 DHS Systems LLC CHAPTER 6 ILLUSTRATED PARTS BREAKDOWN FOR REEVES G2 SERIES DECONTAMINATION WATER HEATER ...

Page 118: ......

Page 119: ...2 Series Water Heaters consists of a self heating water system with or without mobile Decon injection system designed to connect to a Reeves S and XB Decon Shelter which support various operations Figure 1 G2 G2 I Water Heater Multi views Part Number 1006375 0018 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No p...

Page 120: ... COIL TO BURNER HEATER CHAMBER 21 20 22 23 25 24 18 19 17 26 27 Laynard attaches to control panel mount bolt 19A Figure 2 G2 G2 I Fresh Water Inlet Subassembly Part Number 1006375 0018 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without ...

Page 121: ...e Copper dia x 4 L EA 1 8 RD30030F Fitting Tee Copper 3 4 EA 1 9 RD30010F Adapter Copper FTG MIP EA 1 10 RD30045F Elbow Brass 5 8 x FL FIP EA 1 11 RD30005F Elbow Copper C FTG 90 EA 1 12 RD30001P Tube Copper dia x 5 L EA 1 13 RD30001F Adapter Copper C MIP EA 1 14 RD300065 Hose Pressure Rubber 14 w Fittings EA 1 15 RD30455F Elbow Brass FL FIP EA 1 16 RD300060 Gauge Pressure 2 dia EA 1 17 RD300510 Sc...

Page 122: ...INJECTOR INLET 13 FRESH WATER OUTLET TO SHOWER 5 5 5 5 7 7 8 9 12 9 Figure 3 G2 G2 I Fresh Water Outlet Subassembly Part Number 1006375 0018 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 123: ...ock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30005F Elbow Copper C FTG 90 EA 3 2 RD30030F Fitting Tee Copper EA 2 3 RD30001P Copper Tube dia x 5 L EA 1 4 RD30055F Union Copper EA 1 5 RD30001P Tube Copper dia x 2 L EA 4 6 RD30050F Adapter Copper x C MIP EA 2 7 RD30010Q Cam Plastic FIP Male EA 2 8 RD30105H Hose Supply 35 Black EA 1 9 RD30001Q Cap Dust EA 2 10 RD30015F Adapter Copper x ...

Page 124: ...ATOR 1 3 4 HOT 5 Figure 4 G2 G2 I Hot Water Subassembly Part Number 1006375 0018 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 125: ...s No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 4 G2 G2 I Hot Water Subassembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30075F Pipe Nipple Brass Threaded x 4 L EA 1 2 RD30045F Elbow Brass 5 8 x FL FIP EA 1 3 RD30001H Hose Gas 16 EA 1 4 RD30420F Union Steel 5 8 x MIP EA 1 5 R...

Page 126: ... 12 14 10 P O 10 P O 12 Figure 5 G2 G2 I Control Panel Subassembly Part Number 1006375 0018 8 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 127: ...ion 5 U I 6 Qty Rqr 1 RDSA2100 Assembly Control Panel Complete EA 1 2 1008105 Knob Handle Incl Mounting Screw Brass EA 1 3 RD300485 Screw Phil Flat Hd 10 24 x L SS EA 2 4 RD300035 Plate Valve Heater EA 1 5 RD300470 Screw Phil Flat Hd 10 24 x 1 L SS EA 2 6 RD300150 Bolt Hex Hd 20 x L SS EA 4 7 1003484 Washer Lock SS EA 4 8 1005374 Washer Flat SS EA 4 9 RDSP0155 Switch Power Rocker EA 1 10 1006800 M...

Page 128: ... IN FROM COIL OUTLET P O 1 2 P O 1 2 Figure 6 G2 G2 I Temperature Mixing Valve Assembly Part Number 1006375 0018 10 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 129: ...ly for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 6 G2 G2 I Temperature Mixing Valve Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD300050 Valve Mixing 3500 EA 1 2 1009669 Stop Check Straight 3 4 Rough Bronze EA 2 3 RD30010F Adapter Copper FTG MIP E...

Page 130: ...5 5 P O 1 Figure 7 G2 G2 I Fuel Filter Water Separator Assembly Part Number 1006375 0018 12 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 131: ... document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 7 G2 G2 I Fuel Filter Water Separator Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1007414 Assembly Fuel Filter Water Separator EA 1 2 RDSP0150 Filter Fuel Incl both O rings EA 1 3 1007415 Bowl Water Separator EA 1 4 RD300015 Lanyard Cable Aircr...

Page 132: ...p To Fuel Filter 8 8 Figure 8 G2 G2 I Fuel Tank Assembly Part Number 1006375 0018 14 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 133: ...ed for release to a third party without written consent of DHS Systems LLC Table 8 G2 G2 I Fuel Tank Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1007410 Cap Vented Fuel EA 1 2 1007411 Tank Fuel 10 Gallon EA 1 3 1007412 Strap Fuel Tank Metal EA 2 4 1001792 Screw Cap Hex Hd 20 x 1 1 2 L EA 2 5 1003484 Washer Lock EA 2 6 1005374 Washer Flat EA 6 7 100...

Page 134: ...7 6 Figure 9 G2 G2 I Brake and Wheel Assembly Part Number 1006375 0018 16 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 135: ... be reproduced for release to a third party without written consent of DHS Systems LLC Table 9 G2 G2 I Brake and Wheel Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1005858 Nut Lock Nylon Insert 20 EA 4 2 1005374 Washer Flat EA 4 3 RDSP0325 Brake Assembly EA 1 4 RD300150 Screw Cap Hex Hd 20 x L EA 4 5 1009754 Axle 5 8 dia x 29 3 4 L EA 2 6 RDSP0205 T...

Page 136: ...4 25 14 NOTE Complete Assembly Excludes 18 19 20 27 28 29 To fuel tank Figure 10 G2 G2 I Burner Motor Assembly Part Number 1006375 0018 18 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 137: ...Tube EA 1 9 1009760 Kit Electrode includes 2 electrodes EA 1 10 1007425 Screw Slotted Hex Hd 10 24 x 3 8 L EA 2 11 1009761 Transformer Ignition EA 1 12 1007421 Screw Fillister Head 10 24 x 5 16 L EA 2 13 1009762 Housing Burner EA 1 14 1009763 Blower Fan squirrel cage EA 1 15 1009764 Motor Blower EA 1 16 1007418 Screw Slotted Hex Hd 5 16 18 x 1 L EA 4 17 RDSP0380 Coupler Drive Flexible Fuel Pump EA...

Page 138: ...O SHOWER TO DECON OUTLET TO SHOWER 7 7 8 9 9 Figure 11 G2 I Decon Solution Subassembly Part Number 1006375 0018 20 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 139: ...tten consent of DHS Systems LLC Table 11 G2 I Decon Solution Subassembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30060F Adapter Steel 5 8 x FL FIP EA 1 2 RD30010F Adapter Copper FTG MIP EA 1 3 RD30030F Fitting Tee Copper EA 1 4 RD30001P Pipe Copper dia x 2 L EA 2 5 RD30005F Elbow 90 C FTO90 EA 2 6 RD30050F Adapter Copper x C MIP EA 2 7 RD30010Q Cam FI...

Page 140: ...document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC TO DECON SOLUTION OUTLET 1 2 5 8 2 FROM FRESH WATER OUTLET 3 7 4 6 9 Fig 3 9 10 11 12 Figure 12 G2 I Injector Assembly ...

Page 141: ...llus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RDSA2015 Assembly Injector MiniDos 10 EA 1 2 RD30045F Elbow Brass 5 8 x FL FIP EA 2 3 RD30015H Hose Gas 34 EA 1 4 1009779 Hose Suction dia x 5 EA 1 5 RD300005 Assembly Filter Water Banjo Screen 100 Mesh see Figure 12 for breakdown EA 1 6 RD30170Q Adapter 3 8 Barb QC EA 1 7 RD30010H Hose Gas 28 EA 1 8 RD30070F Pipe Ni...

Page 142: ... Figure 13 G2 I Injector Inlet Filter T Strainer Assembly Part Number 1006375 0018 24 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 143: ...elease to a third party without written consent of DHS Systems LLC Table 13 G2 I Injector Inlet Filter T Strainer Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30005 Assembly Filter Water Banjo w 100 Mesh Screen EA 1 2 1009769 Head T Strainer EA 1 3 1009770 Screen Mesh 100 EA 1 4 1009771 O ring Strainer Body EA 1 5 1009772 Body T Strainer EA 1 6 10...

Page 144: ...f Replacement Is Needed Must Order Items 1 2 and 3 Figure 14 G2 I MiniDos Injector Subassembly Part Number 1006375 0018 26 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 145: ...s Injector Subassembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1009777 Ring Locking Cotter EA 1 2 1009780 Lever Bypass On Off EA 1 3 1009781 Pin Upper Shaft for Bypass Lever EA 1 4 1009332 Cylinder Outer Injector MiniDos 10 EA 1 5 1009466 O ring Viton Inner Cylinder Lower End EA 1 6 1002911 Sleeve Ratio Adjustment EA 1 7 1009467 O ring Viton Outer Cylin...

Page 146: ... 3 Figure 15 G2 I Decon Solution Tank Assembly Part Number 1006375 0018 28 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 147: ...s No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 15 G2 I Decon Solution Tank Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD300070 Assembly Tank Solution includes gauge and in line filter EA 1 2 RD30175Q Coupler 3 8 MIP Quick Connect EA 1 3 1009778 Gauge Decon Solution 2 1 ...

Page 148: ...2 3 Figure 16 Optional Exhaust Stack Part Number 1006375 0018 30 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 149: ...rs No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 16 Optional Exhaust Stack 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RDSP0081 Adapter Stack Exhaust G2 Heater EA 1 2 5310 01 525 0177 HW903 6012 1 Washer Flat 13 64 ID for 10 Screw EA 4 3 5305 01 443 8652 1009782 Screw Phil Rd Hd 1...

Page 150: ...5 0018 32 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC THIS PAGE INTETIONALLY LEFT BLANK ...

Page 151: ...2 I Wiring Schematic END OF WORK PACKAGE Part Number 1006375 0018 33 34 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 152: ......

Page 153: ... smaller version of the G2 Series Water Heater The G2S G2S I consists of a self heating water system with or without mobile Decon injection system designed to connect to a Reeves S and XB Decon Shelter which support various operations Figure 1 G2S G2S I Water Heater Multi views Part Number 1006375 0019 1 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is inten...

Page 154: ...WATER INLET 1 2 3 4 5 6 7 8 24 23 10 22 9 10 11 6 9 12 13 8 8 7 14 15 25 26 27 28 26 25 29 30 31 32 33 TO COMBUSTION CHAMBER Figure 2 G2S G2S I Fresh Water Inlet Subassembly Part Number 1006375 0019 2 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third ...

Page 155: ...30001P Tube Copper dia x 4 L EA 2 11 RD30145F Elbow Cop Lt 90 EA 1 12 RD30001P Tube Copper dia x 3 L EA 1 13 RD30055F Union Copper EA 1 14 RD30020F Reducer FTG 1 1 2 x FTC C EA 1 15 RD30025F Adapter Copper 1 C x FIP EA 1 16 RD30085F Plug 1 1 2 NFT w Tap EA 1 17 RD30005Q Fitting MIP QC Hansen 10 EA 1 18 RD300490 Washer Flat 0 625 ID x 1 25 OD SS EA 1 19 RD300015 Lanyard Cable Aircraft 1 16 dia EA 1...

Page 156: ... 6 7 10 8 TO FRESH WATER OUTLET 1 3 2 3 13 Figure 3 G2S Fresh Water Outlet Subassembly Part Number 1006375 0019 4 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 157: ...National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30010H Hose Gas 28 L EA 1 2 RD30060F Adapter Steel 5 8 x FL FIP EA 2 3 RD30010F Adapter Copper FTG MIP EA 3 4 RD30030F Fitting Tee Copper EA 2 5 RD30001P Tube Copper dia x 2 L EA 1 6 RD30015F Adapter Copper x C FIP EA 1 7 RD300055 Gauge Temperature w Probe 2 dia EA 1 8 RD30305F Elbow Copper 45 FFTG C EA 2 9 RD30145F Elbow Cop Lt...

Page 158: ... FROM COIL OUTLET P O 1 2 P O 1 2 Figure 4 Temperature Mixing Valve Assembly Part Number 1006375 0019 6 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 159: ...d solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Table 4 Temperature Mixing Valve Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD300050 Valve Mixing 3500 EA 1 2 1009669 Stop Check Straight Rough Bronze EA 2 3 RD30010F Adapter Copper FTG MIP EA 1 ...

Page 160: ...6 8 6 7 2 7 Figure 5 G2S G2S I Control Panel Part Number 1006375 0019 8 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 161: ...s Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RDSP0155 Switch Power Rocker EA 1 2 1009768 Screw Cap Flange Hex Hd M6 1 00 x 20mm EA 4 3 RDSP0210 Cord Power Electric with GFCI 120V 15A EA 1 4 1009753 Strain Relief EA 1 5 1009752 Locknut Electrical Plastic EA 1 6 RD30001Q Cap Dust EA 2 7 RD300020 Sleeve Oval EA 2 8 RD300015 Lanyard Cable Aircraft 1 16 dia x 12 EA 1 9...

Page 162: ... 1 4 5 Figure 6 G2S G2S I Fuel Tank and Fuel Filter Water Separator Assembly Part Number 1006375 0019 10 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 163: ...cument may be reproduced for release to a third party without written consent of DHS Systems LLC Table 6 G2S G2S I Fuel Tank and Fuel Filter Water Separator Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1007414 Assembly Fuel Filter Water Separator EA 1 2 RDSP0150 Filter Fuel Incl both O rings EA 1 3 1007415 Bowl Fuel Water Separator EA 1 4 1009783 Ta...

Page 164: ...4 8 7 12 13 10 Figure 7 G2S G2S I Brake and Wheel Assembly Part Number 1006375 0019 12 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 165: ... Number 4 Description 5 U I 6 Qty Rqr 1 1009789 Grip Handle EA 1 2 RDSP0245 Handle Brake Painted EA 1 3 1009790 Screw Cap Hex Hd 5 16 18 x 1 1 4 L Gr5 EA 1 4 1009791 Washer Flat SAE 5 16 EA 2 5 1009792 Washer Flat 11 32 ID x 1 1 4 OD EA 1 6 1009793 Grommet Rubber 5 16 ID x 1 OD EA 1 7 1005375 Nut Lock Nylon Insert 20 EA 4 8 1009794 Bracket Brake Painted EA 1 9 1009795 Plate Brake Painted EA 1 10 1...

Page 166: ... 23 24 25 26 27 28 30 31 32 30 31 33 34 4 From Fuel Tank Return to Fuel Tank Figure 8 G2S G2S I Burner Motor Assembly Part Number 1006375 0019 14 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 167: ...parator See Figure 6 for Breakdown EA 1 11 1009811 Nut Hex Serrated Flange M8 1 25 EA 2 12 RDSP0425 Switch Flow Replacement Model V11 EA 1 13 1009787 Adapter Swivel 3 8 MNPT x 8 FJIC EA 2 14 1009819 Nipple Hex MP x 8 JIC EA 2 15 RDSP0285 Tee Steel Female EA 1 16 1009788 Tee Steel 3 8 Female EA 2 17 RDSP0265 Pipe Nipple 3 8 NPT x 3 L EA 1 18 RDSP0275 Assembly Drain Plug EA 1 19 RDSP0255 Adapter 3 8...

Page 168: ... 4 5 6 7 10 8 TO FRESH WATER OUTLET 1 3 Figure 9 G2S I Fresh Water Outlet Subassembly Part Number 1006375 0019 16 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 169: ...2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30005H Hose Gas 22 L EA 1 2 RD30060F Adapter Steel 5 8 x FL FIP EA 1 3 RD30010F Adapter Copper FTG MIP EA 1 4 RD30030F Fitting Tee Copper EA 2 5 RD30001P Tube Copper dia x 2 L EA 1 6 RD30015F Adapter Copper x C FIP EA 1 7 RD300055 Gauge Temperature w Probe 2 dia EA 1 8 RD30305F Elbow Copper 45 FFTG C EA 2 9 RD30145F Elbow Cop ...

Page 170: ... Figure 10 G2S I Decon Solution Subassembly Part Number 1006375 0019 18 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 171: ...may be reproduced for release to a third party without written consent of DHS Systems LLC Table 10 G2S I Decon Solution Subassembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD30045F Elbow 5 8 x FL FIP Brass EA 1 2 RD30010H Hose Gas 28 EA 1 3 RD30060F Adapter Steel 5 8 x FTG MIP EA 1 4 RD30010F Adapter Copper FTG MIP EA 1 5 RD30050F Adapter Copper x C MIP...

Page 172: ...t contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC Fig 3 9 10 11 12 TO DECON SOLUTION OUTLET 1 3 5 2 3 FROM FRESH WATER OUTLET 4 8 6 7 9 OUTL ET INLET Figure 11 G2S I Injector Assembly ...

Page 173: ...lus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RDSA2015 Assembly Injector MiniDos 10 EA 1 2 RD30070F Pipe Nipple PVC80 Close EA 1 3 RD30045F Elbow Brass 5 8 x FL FIP EA 2 4 RD30015H Hose Gas 34 EA 1 5 RD300005 Assembly Filter Water Banjo Screen 100 Mesh see Figure 12 for breakdown EA 1 6 1009779 Hose Suction dia x 5 EA 1 7 1009818 Filter Suction Tube dia EA 1 8 RD...

Page 174: ... Figure 12 G2S I Injector Inlet Filter T Strainer Assembly Part Number 1006375 0019 22 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 175: ...lease to a third party without written consent of DHS Systems LLC Table 12 G2S I Injector Inlet Filter T Strainer Assembly 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 RD300005 Assembly Filter Water Banjo w 100 Mesh Screen EA 1 2 1009769 Head T Strainer EA 1 3 1009770 Screen Mesh 100 EA 1 4 1009771 O ring Strainer Body EA 1 5 1009772 Body T Strainer EA 1 6 1...

Page 176: ...f Replacement Is Needed Must Order Items 1 2 and 3 Figure 13 G2S I MiniDos Injector Replacement Parts Part Number 1006375 0019 24 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 177: ...G2S I MiniDos Injector Replacement Parts 1 Illus Number 2 National Stock Number 3 Part Number 4 Description 5 U I 6 Qty Rqr 1 1009777 Ring Locking Cotter EA 1 2 1009780 Lever Bypass On Off EA 1 3 1009781 Pin Upper Shaft for Bypass Lever EA 1 4 1009332 Cylinder Outer Injector MiniDos 10 EA 1 5 1009466 O ring Viton Inner Cylinder Lower End EA 1 6 1002911 Sleeve Ratio Adjustment EA 1 7 1009467 O ring...

Page 178: ...5 0019 26 DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 179: ...Wiring Schematic END OF WORK PACKAGE Part Number 1006375 0019 27 28 blank DHS Systems LLC This document contains information proprietary to DHS Systems LLC and is intended solely for use by its customers No portion of this document may be reproduced for release to a third party without written consent of DHS Systems LLC ...

Page 180: ......

Page 181: ... or other covered defect in material or workmanship Damage due to excessive wear and tear improper use or carelessness is not covered under this limited warranty Any attempt to repair a defect by a party not authorized by DHS Systems LLC may void this warranty This warranty is contingent upon a proper operation of the products in accordance with the operating instructions provided and b proper mai...

Page 182: ...C 33 Kings Highway Orangeburg NY 10962 1802 Attn Customer Service Logistics Phone 845 359 6066 Fax 845 365 2114 email drash drash com This warranty is the sole warranty provided for the products listed herein DHS Systems LLC provides no other express or implied warranty with respect to these products including but not limited to no implied warranty of merchantability or fitness for a particular pu...

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