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INSTRUCTION, USE AND
MAINTENANCE MANUAL
G1150.30MAGIC - G1150.30MAGICIT
RAVAGLIOLI S.p.A.
7107-M001-0_R
SUMMARY
SYMBOLS USED IN THE MANUAL AND
ON THE MACHINE ______________________ 4
1.0 GENERAL INTRODUCTION ________ 6
2.0 INTENDED USE ____________________ 6
2.1 Training of personnel __________________ 6
3.0 SAFETY DEVICES _________________ 6
3.1 Residual risks__________________________ 6
4.0 GENERAL SAFETY RULES _________ 7
5.0 PACKING AND MOBILIZATION
FOR TRANSPORT __________________ 8
6.0 UNPACKING _______________________ 8
7.0 MOBILIZATION ____________________ 9
8.0 WORKING ENVIRONMENT CONDI-
TIONS _____________________________ 9
8.1 Work position __________________________ 9
8.2 Installation space ______________________ 9
9.0 ANCHORING SYSTEM ____________ 10
10.0 ASSEMBLY AND PREPARATION
FOR USE __________________________ 10
10.1 Accessories contained in the packing _ 10
10.2 Assembly procedure__________________ 10
10.3 Electrical connection ________________ 12
10.4 Working area modification ___________ 12
10.5 Controls _____________________________ 13
11.0 CONTROLS _______________________ 14
11.1 Control device________________________ 14
11.2 Pedalboard (see Fig. 14) ______________ 14
12.0 USING THE MACHINE ____________ 15
12.1 Precaution measures during tyre
removal and fitting __________________ 15
12.2 Preliminary operations - Preparing
the wheel ____________________________ 15
12.3 Wheel locking ________________________ 16
12.3.1 Reverse wheel pan protection ____ 17
12.4 Bead breaking through vertical rollers 17
12.5 Demounting the tyre _________________ 20
12.6 Tyre mounting _______________________ 23
12.7 Special use of the bead-breaker (with
G1000A118 equipment) ______________ 24
13.0 ROUTINE MAINTENANCE_________ 25
13.1 Lubricants ___________________________ 25
14.0 TROUBLESHOOTING _____________ 26
15.0 TECHNICAL DATA ________________ 27
15.1 Weight _______________________________ 27
15.2 Dimensions __________________________ 27
16.0 STORING _________________________ 28
17.0 SCRAPPING _______________________ 28
17.1 Instructions for the correct
management of waste from electric
and electronic equipment (in italian
RAEE) according to legislative decree
151/05 _______________________________ 28
18.0 REGISTRATION PLATE DATA _____ 28
19.0 FUNCTIONAL DIAGRAMS_________ 28
Drawings A - Electric wiring diagram _____ 29
Drawings B - Pneumatic diagram _________ 31
Drawings C - FI pneumatic diagram _______ 32
20.0 LIST OF COMPONENTS
