RAMMER RSS05R Operator'S Manual Download Page 20 | Manualshive

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COPYRIGHT © 2019 SANDVIK MINING AND CONSTRUCTION OY

Page 20 - Operation

Safety

RSS05R, RSS08R, RSS11R, RSS15R, RSS23R, RSS34R,

RSS45R, RSS58R, RSS80R

FIRE HAZARD

Most hydraulic fluids are flammable and might ignite when contacting hot surface.
Avoid spilling hydraulic fluid to hot surfaces.

Working with the product on certain materials can cause sparks and hot splinters to
get loose. These can ignite flammable materials around working area.

Ensure that adequate extinguisher is available.

HYDRAULIC PRESSURE

Hydraulic fluid at system pressure can injure you. Before disconnecting or
connecting hydraulic hoses, stop the carrier engine and operate the controls to
release pressure trapped in the hoses. During operation, keep people away from the
hydraulic hoses.

There might be pressurized oil trapped inside the product even if it is disconnected
from the carrier. Be aware of possible unexpected jaw movements while
maintaining product.

LIFTING EQUIPMENT

You can be injured if you use faulty lifting equipment. Make sure that lifting
equipment is in good condition. Make sure that the lifting tackle complies with all
local regulations and is suitable for the job. Make sure that the lifting equipment is
strong enough for the job and you know how to use it.

Do not use this product or any of its parts for lifting. Contact your carrier dealer to
find out how to lift with your carrier.

SPARE PARTS

Use only genuine spare parts. Use only genuine cutting blades with scrap shears.
The use of other spare part or cutting blade brands may damage the product.

PRODUCT CONDITION

Defective product can injure you or others. Do not operate product which is
defective or has missing parts.

Make sure the maintenance procedures in this manual are completed before using
the product.

REPAIRS AND MAINTENANCE

Do not try to do repairs or any other maintenance work you do not understand.

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Summary of Contents for RSS05R

Page 1: ...Original instructions 3 19 OPERATOR S MANUAL OMRSSRENG 319 SCRAP SHEAR RAMMER RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R ...

Page 2: ... jaw 57 Welding tools 57 Hardfacing crusher jaw 57 4 Adjusting regulator clearance recovery 59 Torques for screws 59 Adjusting a clearance 59 5 Adjusting regulator lateral guides 61 Torques for screws 61 Adjusting the regulator lateral guides 61 6 Replacing lateral guide bushing 63 Torques for screws 63 Replacing lateral guide bushing 63 7 Changing oil in the rotation unit 66 Description 66 Changi...

Page 3: ...Operation Page 3 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R OPERATION ...

Page 4: ...hts are given in kilograms kg In some cases an other unit follows in parenthesis For example 28 litres 7 4 US gal The specifications and designs presented in this manual are subject to change without prior notice SYMBOLS USED IN THIS MANUAL This symbol identifies important safety messages within this manual Carefully read the message that follows Failure to understand and obey this safety warning ...

Page 5: ...uct correctly you must also be a competent operator of the carrier Do not use or install it if you cannot use the carrier The product is a powerful tool Used without proper care it can cause damage Do not rush when you are learning to use the product Take your time and most importantly take it safely Do not guess If there is anything you do not understand ask your local dealer Improper operation l...

Page 6: ...ou get a copy of it after the installation inspection and that it is correctly filled out INSTALLATION INSPECTION An installation inspection must be carried out after the product has been installed on the carrier During the installation inspection certain specifications operating pressure oil flow etc are checked so that they are within given limits See Product specifications on page 72 1 4 SPARE ...

Page 7: ...e for the location of the serial number on your product model Sandvik Mining and Construction Oy Taivalkatu 8 15170 LAHTI FINLAND Demolition tool Manufactured by MANTOVANIBENNE srl n 6 Via Righi 41037 MIRANDOLA Mo ITALY Serial number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min 2 3 4 5...

Page 8: ...5R RSS23R RSS34R RSS45R RSS58R RSS80R CONTENT OF THE PRODUCTIDENTIFICATION PLATE 1 Demolition tool 2 Serial number 3 Model 4 Weight kg 5 Min working weight kg 6 Manufactured 7 Max cylinder pressure bar 8 Max rotation pressure bar 9 Max cylinder oil flow l min 10 Max rotation oil flow l min 11 Manufactured by ...

Page 9: ...when lifting components which weigh 23 kg 51 lb or more to avoid back injury Make sure all chains hooks slings etc are in good condition and are in the correct capacity Make sure hooks are positioned correctly Do not side load the lifting eye during a lifting operation PROVIDED LIFTING POINTS The lifting points located on the product frame are to be used solely to lift or handle the product itself...

Page 10: ...se mechanical tools for tightening make sure not to overstrain the shank Before lifting make sure that the rope and or hook is stretched When two lifting points are used the lifting capacity depends on the angle of the lifting chains The angle should not be less than 45 as shown in the illustration When the lifting eye screws are tightened both rings should be aligned The loading capacity calculat...

Page 11: ... you must always ensure the procedure you choose is safe for you and others Do not lift the load over people No one must be under the hoisted load Do not lift people and never ride the hoisted load Keep people clear from the lift area Avoid side pull of the load Make sure you take up the slack slowly Start and stop carefully Lift the load a few centimeters and verify it before proceeding Make sure...

Page 12: ...peration Product introduction RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 3 4 MAIN PARTS The main parts of the scrap shear are shown below A Mounting bracket B Jaw C Thrust bearing D Cutting blades E Cylinder F Frame MB010020 A C E B D D D F ...

Page 13: ...ironmental protection in their everyday work When working with a Rammer product please follow these guidelines Dispose of packaging materials properly Wood and plastic can be burned or recycled Deliver the steel belts to metal recycling center Protect the environment from oil spills In case of hydraulic oil leaks the product should be serviced immediately Follow the product s greasing instructions...

Page 14: ...e damaged or made unsafe by the method of operation or maintenance procedures you choose Safety is not just a matter of responding to the warnings All the time you are working with your product you must pay attention to what hazards there might be and how to avoid them Do not work with the product until you are sure that you can control it Do not start any job until you are sure that you and those...

Page 15: ...safety helmet safety shoes safety glasses well fitting overalls ear protectors and industrial gloves Keep cuffs fastened Do not wear a necktie or scarf Keep long hair restrained PRACTICE You and others can be killed or injured if you perform unfamiliar operations without practicing them first Practice away from the job site in a clear area Keep other people away Do not perform new operations until...

Page 16: ...tilities electric cables gas and water pipes etc Mark the positions of cables and pipes Poor visibility can cause accidents and damage Make sure that visibility and lighting in the working area are adequate Worksites can be noisy Wear ear protection to prevent personal injury BANKS AND TRENCHES Banked material and trenches can collapse Do not work too close to banks and trenches where there is a d...

Page 17: ...ed cabins are not available proper respirators must be utilized Stop working when bystanders are in the area of airborne pollutants and make sure they have proper respirators Respirators are as important for bystanders as hard hats Respirators for both operator and bystanders must be approved by the respirator manufacturer for the application in question It is essential that the respirators protec...

Page 18: ...ropean standard EN 474 1 on safety of earth moving machinery requires that adequate operator s protection such as bullet proof glass mesh guard or an equivalent protection is used Keep the cabin windows and doors closed during operation Window bars are recommended to protect the windows from flying debris CRUSHING HAZARD The safety label on the product is shown below CRUSHING HAZARD Contact with m...

Page 19: ...oduct s performance by unapproved modifications HYDRAULIC FLUID Fine jets of hydraulic fluid at high pressure can penetrate the skin Do not use your fingers to check for hydraulic fluid leaks Do not put your face close to suspected leaks Hold a piece of cardboard close to suspected leaks and then inspect the cardboard for signs of hydraulic fluid If hydraulic fluid penetrates your skin seek medica...

Page 20: ...onnected from the carrier Be aware of possible unexpected jaw movements while maintaining product LIFTING EQUIPMENT You can be injured if you use faulty lifting equipment Make sure that lifting equipment is in good condition Make sure that the lifting tackle complies with all local regulations and is suitable for the job Make sure that the lifting equipment is strong enough for the job and you kno...

Page 21: ...he safety messages the messages in the product safety labels and the instructions set forth in the manuals to avoid death or severe injury Keep the safety labels clean and visible at all times Check the condition of safety labels daily Safety labels and instructions which have disappeared been damaged painted over come loose or do not meet the legibility requirements for safe viewing distance must...

Page 22: ...ALY Serial number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min DUST HAZARD Breathing dust will cause death or severe injury Always wear approved respirator 169410_ENG 1 FLYING OBJECTS HAZARD Fragments fly up to 40 m 130 ft and could cause death or severe injury Stop operation when a pe...

Page 23: ...ALY Serial number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min MB010133 IGNORING INSTRUCTIONS HAZARD Faulty handling practice could cause death or severe injury Read and follow the instructions in the operator s manual 169410_ENG 3 DUST HAZARD Breathing dust will cause death or severe ...

Page 24: ...ALY Serial number Model Manufactured Weight kg Min working weight kg Max cylinder pressure bar Max rotation pressure bar Max cylinder oil flow l min Max rotation oil flow l min MB010131 IGNORING INSTRUCTIONS HAZARD Faulty handling practice could cause death or severe injury Read and follow the instructions in the operator s manual 169410_ENG 3 DUST HAZARD Breathing dust will cause death or severe ...

Page 25: ...UCTIONS HAZARD Faulty handling practice could cause death or severe injury Read and follow the instructions in the operator s manual 169410_ENG 3 DUST HAZARD Breathing dust will cause death or severe injury Always wear approved respirator 169410_ENG 1 Sandvik Mining and Construction Oy Taivalkatu 8 15170 LAHTI FINLAND Demolition tool Manufactured by MANTOVANIBENNE srl n 6 Via Righi 41037 MIRANDOLA...

Page 26: ...oduct installation secondary relief valves in the bucket cylinder circuit and the carrier auxiliary circuit are needed If the carrier does not have a suitable kit to run attachments one must be built This may require a more complex installation including new piping and additional valves such as a flow control valve or pressure relief valve Suitable kits can be ordered from the manufacturer or thei...

Page 27: ... to correct working methods Cutting is performed with cutting blades at the rear of the jaws The cutting blades can be reversed JAWS TEETH AND CUTTING BLADES Jaws The jaws are operated by the hydraulic cylinder One jaw is fixed and the other equipped with breaking teeth is moving Crushing is performed using the crushing teeth of the jaws Cutting blades The cutting blades are fastened with screws Y...

Page 28: ... be used under water It must be adapted for underwater applications Contact your local dealer for more information on underwater use After operating the product under water or in environments close to the sea carefully wash the product Subsequently disassemble the hinges and carefully clean the pins and bushings to remove all traces of oxidation Lastly grease the disassembled parts In models equip...

Page 29: ... Set the engine speed to the recommended engine RPM NOTICE Carefully operate the carrier controls to place the product and boom into the working position Quick and careless boom movements can result in damage to the product Use a safety screen to protect the operator from flying debris Keep the cabin windows and doors closed during operation Do not move or cut material over people the excavator ca...

Page 30: ...5R RSS58R RSS80R To avoid a dangerous fall ensure that the structure your carrier is on is strong enough to support it Do not operate excavator hydraulic cylinders when the jaws are closed Bending the object up and down when the jaws are pressed on it may cause excessive wearing of teeth and cutting blades MB010069 MB010073 ...

Page 31: ...e the product for lifting Lifting eyes on the product are for storage and maintenance purposes only When cutting horizontal steel frames concentrate the shearing action at the proper working angle Cut through at one point on the frame Cut partially through at another point Then bend the framework down with the product and make the final cut MB010074 ...

Page 32: ...cutting blades as shown in the illustration Note If the cutting object does not fit into the product mouth first press it between the jaws to flatten it and then perform the final cutting with the cutting blades Do not use the product to move the excavator When operating the product make sure that it does not make contact with the carrier boom or hydraulic lines MB010078 MB010079 ...

Page 33: ...rhead electric cables with any part of the machine When carrying out demolition work position the product by means of hydraulic rotation 2 in such a way as to ensure that always have the correct angle of penetration 1 Use just the force of the cylinder for demolishing without trying to tear at the material with the excavator arm 3 If necessary re position the product MB010076 MB010080 1 2 3 ...

Page 34: ...DUCT REMOVAL FROM CARRIER Warning The product must be secured from falling over when disconnecting it from the carrier Only use a skilled operator to position the carrier for the removal Warning Hydraulic pressure inside the product must always be released before opening hose connections Warning Hot hydraulic fluid can cause severe injuries Warning The thrust bearing must be locked to prevent the ...

Page 35: ...58R RSS80R 3 Close the product shut off valve If quick couplers are used disconnection automatically closes product lines If the line includes ball valves make sure that they are closed 4 Disconnect the hoses Protect the environment from oil spills Plug the hoses 5 Remove the mounting bracket pins and other parts MB010082 MB010091 ...

Page 36: ... RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 6 Install the locking pins and cotter pins 7 Move the carrier aside if needed INSTALLATION ON THE CARRIER Warning The residual air in the hoses must always be removed before operation 1 Remove the cotter pins and take out the locking pins MB010087 MB010086 ...

Page 37: ... 4 Open the ball valves 5 Remove the air from the hoses by carefully operating the crusher cylinder Open and close the empty jaws several times Note If the lines going to the opening and closing connection have two different pressure values connect the line with the highest pressure which should not exceed the max value to the connection fitting jaw closing and the lower pressure line to the conne...

Page 38: ...check the backpressure value on the return branch of the rotation system activating the hydraulic rotation in both directions If the measured back pressure is greater than 15 bar 218 psi connect a drainage line that connects the drainage attachment of the motor to the tank The drainage attachment of the motor normally plugged is located on the bottom of the motor see illustration 5 4 MOVEMENT The ...

Page 39: ...eratures Use of special hydraulic fluids Operations with special carrier Other special conditions In case of special conditions of use contact your local dealer for instructions The product as a standard assembly must not be used under water Contact your local dealer for more information on underwater use 5 6 STORAGE LONG TERM STORAGE Observe the following points when the product is stored This wa...

Page 40: ...uct to keep it off the ground If the product is stored outside cover it to prevent rusting 4 Apply grease to all product parts Protect the mounting bracket pin holes cutting blades and pivot ends with an anticorrosive agent 5 Seal connections with clean plugs to prevent oil leakage and dirt from getting into the couplings 6 Make sure the product cannot fall over MB010099 ...

Page 41: ...Lubrication Page 41 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R LUBRICATION ...

Page 42: ...nd avoid excessive greasing Dispose of empty grease containers appropriately The greasing points of the product are marked with the following sticker Item Recommended greases Greasing interval Pins and bushings every 8 hours Thrust bearing every 40 80 hours Additives molybdenum disulfide Minimum working temperature below lowest ambient temperature Penetration 0 2 NLGI No reaction with hydraulic oi...

Page 43: ...Lubrication Page 43 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Greasing RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R The greasing points of the product are shown below MB020003 ...

Page 44: ...e of the oil must be monitored If the temperature of the hydraulic oil exceeds 80 C 176 F an auxiliary oil cooler is needed The oil viscosity must be between 1000 20 cSt while the product is being used When the product is used continuously the temperature of the hydraulic oil normalizes at a certain level depending on conditions and on the carrier The temperature in the tank must not exceed the ma...

Page 45: ...re of the hydraulic oil in continuous use is in the ideal area on the chart and the hydraulic system is used to best advantage Problems due to incorrect hydraulic oil viscosity in the product Oil too thick Difficult start up Stiff operation Danger of cavitation Sticky valves Filter bypass opens impurities in the oil are not removed Oil too thin Efficiency losses internal leaks Damage to gaskets an...

Page 46: ...out special oils 2 2 OIL COOLER The carrier hydraulic system must be able to maintain a temperature within an acceptable level during the product operation This is because 1 Seals wipers membranes and other parts manufactured from the corresponding materials can normally stand temperatures up to 80 C 176 F 2 The higher the temperature is the less viscous the oil gets thus losing its capability to ...

Page 47: ...rvals In product work the carrier oil filter must fulfill the following specifications The oil filter must allow maximum particle size of 25 microns 0 025 mm The oil filter material must be man made fibre cloth or very fine gauge metallic mesh to withstand pressure fluctuations The oil filter must have a nominal flow capacity of at least twice the product s maximum flow In general oil companies gu...

Page 48: ...R Malfunction of valves Binding spools Rapid wear of parts Blocking of small holes Note Component damage is only a symptom The trouble itself will not be cured by removing the symptom After any component damage due to impurities in the oil the entire hydraulic system must be cleaned Dismantle clean and reassemble the product and change the hydraulic oil ...

Page 49: ...Maintenance Page 49 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R MAINTENANCE ...

Page 50: ... parts regularly according to the instructions in this manual Prior to maintenance or inspection operate all the control levers to their fully extended stroke This will release pressure within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines Close the jaws during maintenance or inspection If you must leave the jaws open remember to block t...

Page 51: ...othly by operating the jaws 6 Tighten connections if necessary EVERY 40 80 HOURS Grease the thrust bearing Adapt the greasing interval and amount of grease to working conditions AFTER FIRST 150 HOURS Change the oil in the rotation units after the first 150 working hours See Changing oil in the rotation unit on page 66 EVERY 2000 HOURS OR ONCE A YEAR After the first 150 hours oil change change the ...

Page 52: ...b against anything in any boom stick position 1 4 MAINTENANCE INTERVALS IN SPECIAL APPLICATIONS The service interval is considerably shorter with special applications such as underwater use In special applications consult your local dealer for the correct service intervals The product as a standard assembly must not be used under water It must be adapted for underwater applications Contact your lo...

Page 53: ...e grade 10 9 Tightening torque grade 12 9 M8 25 Nm 18 lbf ft 35 Nm 26 lbf ft 42 Nm 31 lbf ft M10 50 Nm 37 lbf ft 70 Nm 52 lbf ft 85 Nm 63 lbf ft M12 85 Nm 63 lbf ft 120 Nm 89 lbf ft 145 Nm 107 lbf ft M14 135 Nm 100 lbf ft 190 Nm 140 lbf ft 230 Nm 170 lbf ft M16 210 Nm 155 lbf ft 295 Nm 218 lbf ft 355 Nm 262 lbf ft M18 290 Nm 214 lbf ft 410 Nm 302 lbf ft 490 Nm 361 lbf ft M20 410 Nm 302 lbf ft 575 ...

Page 54: ... work to ensure uniform wear of the cutting edges Once you have rotated or replaced the blades it is necessary to control the play between the cutting edges of the lower jaw and those of the upper jaw This distance must be between 0 3 mm 0 01 in and 0 5 mm 0 02 in in order to prevent the material especially if it is thin from getting caught between the blades If the blades are not rotated regularl...

Page 55: ...ecommended value of 0 3 mm 0 01 in 0 5 mm 0 02 in insert an appropriate number of shims behind the blades to restore the correct clearance between the blades NOTICE It is recommended to keep the less worn blades in the upper jaw and to shim only in the lower jaw Do not exceed 3 5 mm 0 14 in thickness instead replace the worn blade To add thickness open the shear completely loosen the screws holdin...

Page 56: ...Y Page 56 Maintenance Turning and changing cutting blades RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 11 With a gauge check that the relative distance between the upper wear plate and the lower one is 1 5 mm 0 06 in MB030022 0 5 mm ...

Page 57: ...ing Warning Support the jaw to prevent it from closing unexpectedly during maintenance 1 Position the product on level ground 2 Support the jaw 3 Carefully remove the worn part by carbon arc gouging or by gas cutting at the base Note Connect an earth cable to the part to be repaired 4 Repair the parent by filling it with a welding rod and finish the surface by grinding 5 Preheat hardfacing area to...

Page 58: ...enance Hardfacing the jaw RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 6 Perform the hardfacing The weld bead must be at least 10 mm 0 39 in away from the cutting edge The hardfacing area of the product is shown in the illustration below MB030018 ...

Page 59: ...re within the hydraulic piping and prevent unexpected movement of the jaw and loss of oil through the hydraulic lines Warning Support the jaw to prevent it from closing unexpectedly during maintenance 1 Position the product on level ground 2 Support the jaw 3 Make sure the carrier s transmission is in neutral and the parking brake is engaged Screw Tightening torque grade 8 8 Tightening torque grad...

Page 60: ...ll of the screws that block the central pivot ring nut operate the adjustment screws that determine the feed to the play recovery flange The flange should be resting against the moving shank without causing exceeding friction and should not be over tightened 6 Apply Locking fluid to the screws locking the adjusting screws Fasten the adjusting screws with the screws at the required torque NOTICE Lo...

Page 61: ...h the hydraulic lines Warning Support the jaw to prevent it from closing unexpectedly during maintenance 1 Position the product on level ground 2 Support the jaw 3 Make sure the carrier s transmission is in neutral and the parking brake is engaged Screw Tightening torque grade 8 8 Tightening torque grade 10 9 Tightening torque grade 12 9 M8 25 Nm 18 lbf ft 35 Nm 26 lbf ft 42 Nm 31 lbf ft M10 50 Nm...

Page 62: ...the regulator plug 5 After removing the ring nut from the regulator plug turn the regulator which determines the feed to the play recovery guide Move the guide forward until it comes in contact with the shank Put the ring nut back in place 6 Apply locking fluid to the screws for the ring nut Fasten the ring nut with the screws at the required torque NOTICE Locking fluid ensures a greater seal MB03...

Page 63: ...hing that you must replace whenever it is worn 1 Position the product on level ground 2 Support the jaw 3 Make sure the carrier s transmission is in neutral and the parking brake is engaged Screw Tightening torque grade 8 8 Tightening torque grade 10 9 Tightening torque grade 12 9 M8 25 Nm 18 lbf ft 35 Nm 26 lbf ft 42 Nm 31 lbf ft M10 50 Nm 37 lbf ft 70 Nm 52 lbf ft 85 Nm 63 lbf ft M12 85 Nm 63 lb...

Page 64: ... RSS58R RSS80R 4 Lower the moving shank fully on the stationary jaw 5 Unscrew the screws and remove the ring nut Then unscrew the buffer and remove it from the surface in contact with the mobile shank 6 Unscrew the screws holding the bushing to the buffer and replace it Return the buffer making contact with the mobile shank MB030029 MB030030 MB030031 ...

Page 65: ...ON OY Replacing lateral guide bushing RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 7 Apply locking fluid to the screws for the ring nut Fasten the ring nut with the screws at the required torque NOTICE Locking fluid ensures a greater seal MB030032 ...

Page 66: ...L IN THE ROTATION UNIT Warning Support the jaw to prevent it from closing unexpectedly during maintenance The oil must be changed after the first 150 working hours Afterwards it must be changed every 2000 operating hours or at least once a year Change the oil while the rotation unit is hot Wash the internal parts with the proper liquids before introducing the new oil Item Drain plug A Filler cap B...

Page 67: ...ature of the lubricant must not exceed 80 C 176 F Whenever this value is in danger of being exceeded forcibly cool the oil NOTICE Change the oil while the rotation unit is hot 1 Position the product on level ground The rotation unit and product must be in an upright position 2 Support the jaws 3 Unscrew the filler cap B and the drain plug A 4 Completely empty oil in the rotation unit 5 Replace the...

Page 68: ...ing and changing cutting blades on page 53 CUTTING BLADE DOES NOT FIT PROPERLY ONTO THE CUTTER BASE Refit and tighten with bolts See Turning and changing cutting blades on page 53 INCORRECT CLEARANCE BETWEEN THE BLADES AND BASE Check the clearance and adjust See Turning and changing cutting blades on page 53 DROP IN HYDRAULIC PRESSURE ON BASE MACHINE Adjust pressure See Product specifications on p...

Page 69: ...T SWIVEL JOINT The product must be serviced in an authorized Rammer service shop CYLINDER SEALS ARE DAMAGED The product must be serviced in an authorized Rammer service shop 8 6 PRODUCT DOES NOT ROTATE ROTATION IS LOCKED Open the rotation lock See Mounting and dismounting the product on page 34 8 7 FURTHER ASSISTANCE FURTHER ASSISTANCE If further assistance is required collect the following inform...

Page 70: ...COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Page 70 Maintenance Troubleshooting RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R ...

Page 71: ...Specifications Page 71 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R SPECIFICATIONS ...

Page 72: ...pressure 200 250 bar 2900 3625 psi Oil flow 60 100 l min 15 9 26 4 gal min Hose connections 3 4 GAS Operating pressure rotation 190 200 bar 2755 2900 psi Oil flow rotation 10 15 l min 2 6 4 0 gal min Connections rotation 1 2 GAS Max diameter to be cut 40 mm 1 57 in Jaw closing time at max oil flow 2 4 s Jaw opening time at max oil flow 1 8 s No of cycles per minute at max oil flow 14 3 cycles min ...

Page 73: ...PYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 2 MAIN DIMENSIONS RSS05R MB040006 Ø18 10 pcs 370 370 165 20 165 90 20 150 90 1350 195 2 0 0 ...

Page 74: ...0 300 bar 3625 4350 psi Oil flow 80 100 l min 21 1 26 4 gal min Hose connections 1 2 GAS Operating pressure rotation 90 100 bar 1305 1450 psi Oil flow rotation 15 20 l min 4 0 5 3 gal min Connections rotation 1 2 GAS Max diameter to be cut 50 mm 1 97 in Jaw closing time at max oil flow 2 8 s Jaw opening time at max oil flow 2 0 s No of cycles per minute at max oil flow 12 6 cycles min Optimum oil ...

Page 75: ...019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 4 MAIN DIMENSIONS RSS08R MB040007 1900 290 2 9 0 Ø18 14 pcs 430 430 25 220 170 170 80 80 95 25 95 95 95 65 65 ...

Page 76: ...0 300 bar 3625 4350 psi Oil flow 90 110 l min 23 8 29 1 gal min Hose connections 3 4 GAS Operating pressure rotation 190 200 bar 2755 2900 psi Oil flow rotation 10 15 l min 2 6 4 0 gal min Connections rotation 1 2 GAS Max diameter to be cut 55 mm 2 17 in Jaw closing time at max oil flow 2 4 s Jaw opening time at max oil flow 3 0 s No of cycles per minute at max oil flow 11 2 cycles min Optimum oil...

Page 77: ... 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 6 MAIN DIMENSIONS RSS11R MB040008 2000 375 3 9 5 Ø21 16 pcs 498 550 110 29 110 110 110 125 29 130 130 125 ...

Page 78: ...0 bar 3625 4350 psi Oil flow 90 110 l min 23 8 29 1 gal min Hose connections SAE 6000 psi 3 4 Operating pressure rotation 90 100 bar 1305 1450 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rotation 1 2 GAS Max diameter to be cut 55 mm 2 17 in Jaw closing time at max oil flow 2 4 s Jaw opening time at max oil flow 3 0 s No of cycles per minute at max oil flow 11 2 cycles min Optimu...

Page 79: ... 2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 8 MAIN DIMENSIONS RSS15R MB040009 2000 375 3 9 5 Ø21 16 pcs 498 110 29 110 110 110 125 29 130 130 550 125 ...

Page 80: ...0 bar 4640 5075 psi Oil flow 150 200 l min 39 6 52 8 gal min Hose connections SAE 6000 psi 1 Operating pressure rotation 130 150 bar 1885 2175 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rotation 1 2 GAS Max diameter to be cut 65 mm 2 56 in Jaw closing time at max oil flow 1 9 s Jaw opening time at max oil flow 2 6 s No of cycles per minute at max oil flow 13 5 cycles min Optimu...

Page 81: ... SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 10 MAIN DIMENSIONS RSS23R MB040010 2700 445 5 2 5 Ø25 16 pcs 620 137 36 137 137 137 142 5 25 142 5 142 5 620 142 5 ...

Page 82: ...50 bar 4640 5075 psi Oil flow 200 250 l min 52 8 66 0 gal min Hose connections SAE 6000 psi 1 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rotation 1 2 GAS Max diameter to be cut 85 mm 3 35 in Jaw closing time at max oil flow 2 5 s Jaw opening time at max oil flow 4 3 s No of cycles per minute at max oil flow 8 8 cycles min Optimu...

Page 83: ...2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 12 MAIN DIMENSIONS RSS34R MB040011 3300 565 6 3 0 Ø29 16 pcs 700 160 30 160 160 160 160 30 160 160 700 160 ...

Page 84: ... bar 4640 5075 psi Oil flow 250 300 l min 66 0 79 3 gal min Hose connections SAE 6000 psi 1 1 4 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rotation 1 2 GAS Max diameter to be cut 100 mm 3 94 in Jaw closing time at max oil flow 4 0 s Jaw opening time at max oil flow 5 0 s No of cycles per minute at max oil flow 6 7 cycles min Opt...

Page 85: ...2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 14 MAIN DIMENSIONS RSS45R MB040012 3700 670 7 2 0 Ø32 18 pcs 800 148 30 148 148 148 170 30 170 170 740 170 ...

Page 86: ... bar 4640 5075 psi Oil flow 275 375 l min 72 6 99 1 gal min Hose connections SAE 6000 psi 1 1 4 Operating pressure rotation 100 115 bar 1450 1670 psi Oil flow rotation 30 40 l min 7 9 10 6 gal min Connections rotation 1 2 GAS Max diameter to be cut 110 mm 4 33 in Jaw closing time at max oil flow 4 3 s Jaw opening time at max oil flow 5 3 s No of cycles per minute at max oil flow 6 2 cycles min Opt...

Page 87: ...2019 SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 16 MAIN DIMENSIONS RSS58R MB040013 3950 760 7 8 0 Ø32 18 pcs 800 148 30 148 148 148 170 30 170 170 740 170 ...

Page 88: ...bar 4640 5075 psi Oil flow 500 600 l min 132 1 158 5 gal min Hose connections SAE 6000 psi 1 1 2 Operating pressure rotation 140 150 bar 2030 2175 psi Oil flow rotation 50 60 l min 13 2 15 9 gal min Connections rotation 1 2 GAS Max diameter to be cut 130 mm 5 12 in Jaw closing time at max oil flow 2 8 s Jaw opening time at max oil flow 4 8 s No of cycles per minute at max oil flow 7 9 cycles min O...

Page 89: ... SANDVIK MINING AND CONSTRUCTION OY Product specifications RSS05R RSS08R RSS11R RSS15R RSS23R RSS34R RSS45R RSS58R RSS80R 1 18 MAIN DIMENSIONS RSS80R MB040030 4300 830 840 Ø39 20 pcs 1140 1020 165 165 70 170 170 165 165 225 60 225 225 225 ...

Page 90: ...odel RSS34S Model RSS45S Model RSS58S Model RSS80S Place of issue Mirandola Italy Date of issue dd mm yyyy to which this declaration relates conforms to the Basic Safety and Health Requirements of Directive 2006 42 EC Harmonized standards applied EN474 1 EN474 5 EN12100 1 EN12100 2 Other standards applied ISO 10567 92 ISO 7451 83 SAE J1097 DIN 15019 DIN 24086 Name and position of issuer N N Signat...

Page 91: ...Page 91 COPYRIGHT 2019 SANDVIK MINING AND CONSTRUCTION OY ...

Page 92: ...ndvik Mining and Construction Oy Breakers Lahti Taivalkatu 8 P O Box 165 FI 15101 Lahti Finland Phone Int 358 205 44 151 Telefax Int 358 205 44 150 www rammer com 75 12 14133 42 20 343 78 12 14133 24 92 0 ...

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