QC Conveyors Automation Series Installation & Maintenance Instructions Manual Download Page 24 | Manualshive

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24

AS40 Conveyors | Installation & Maintenance Instructions

Exploded Views / BoM’s

u

2"-12" Wide Automation Series Conveyor

3

5

1

2

4

#

Part #

Description

1

1A0028C00WW

ASSY END DRIVE SINGLE OUTPUT LH

1A0029C00WW

ASSY END DRIVE SINGLE OUTPUT RH

1A0031C00WW

ASSY END DRIVE DUAL OUTPUT

2

1A0039B00WW

ASSY TAIL V-GUIDED

3

1A0038A00WW

ASSY TENSION RELEASE TAIL

4

1D0012ALLLL

SLIDER BED ALUMINUM EXTRUSION 2" WIDE

1D0013ALLLL

SLIDER BED ALUMINUM EXTRUSION 3" WIDE

1D0014ALLLL

SLIDER BED ALUMINUM EXTRUSION 4" WIDE

1D0015ALLLL

SLIDER BED ALUMINUM EXTRUSION 5" WIDE

1D0016ALLLL

SLIDER BED ALUMINUM EXTRUSION 6" WIDE

1D0017ALLLL

SLIDER BED ALUMINUM EXTRUSION 8" WIDE

1D0060ALLLL

SLIDER BED ALUMINUM EXTRUSION 10" WIDE

1D0061ALLLL

SLIDER BED ALUMINUM EXTRUSION 12" WIDE

5

AE4-WW-LLL-MAE

BELT AUTOMATION SERIES END DRIVE STANDARD

AE4-WW-LLL-MVE

BELT AUTOMATION SERIES END DRIVE V-GUIDED

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Part Not Sold Separately

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Summary of Contents for Automation Series

Page 1: ...eyors 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Tools 3 Installation 4 Drive Packages 11 Maintenance 16 Recommended Spare Parts 22 Troubleshooting 23...

Page 2: ...Read this manual before operat ing DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time will cause severe injury or death Exposed moving parts can cause severe inj...

Page 3: ...3mm 13mm Tape Measure 10 Adjustable Wrench Screw Gun and T 30 Torx Bit Aluminum cutting hack saw or equivalent Wide Flat Head Screwdriver Set of Metric allen wrenches 3mm 4mm ball head 5mm Bubble leve...

Page 4: ...ence of Installation 1 Mount conveyor to stands or mounting brackets install angle brackets if appropriate In applications with three stands install angle braces only on outermost stands 2 Attach side...

Page 5: ...For all other conveyors stands should be placed a maximum of 6 apart 1 Remove the nuts holding the stand attachment brackets to the top of the stand and remove the brackets 2 Insert drop in nuts into...

Page 6: ...should be installed between the cross bars of the stands For applications using two cross ties the cross ties should be installed between the uprights of the stands The installation process is the sa...

Page 7: ...6 Insert socket head cap screw sthrough angle brace and into nut in conveyor frame 7 Tighten socket head cap screw on frame 8 Tighten socket head cap screw on stand 9 Check with bubble level to ensur...

Page 8: ...ws through mount and into drop in nut 3 Tighten screws to secure mount to frame 4 Insert screws not provided into desired mounting surface and tighten u u Raised Mount Mount s foot can be placed facin...

Page 9: ...rough guide clamp and into drop in nuts 4 Insert two drop in nuts into t slot at tail end of frame 2 x 2 x 5 Align clamping block to drop in nuts 6 Insert screws through clamp ing block and into drop...

Page 10: ...Align guide bracket keeping the larger hole up with drop in nuts and insert screws 6 Tighten socket head cap screws 7 Insert a rod vertically through the larger hole on top of guide bracket 8 Secure r...

Page 11: ...d to its shaft For Standard Duty Drives the speed reducer and motor will ship installed on the drive mounting package 1 Remove and discard three cap head screws from drive side bearing block Leave bea...

Page 12: ...cket head cap screws from drive side bearing plate Do not remove bearing plate 4 Align pins on mounting plate to holes on bearing plate and slide assembly over shaft 3 x 3 x 4 x 5 Install flat head sc...

Page 13: ...un jacking screw out to create tension on belt Approximately 6lbs of force to deflect one span of belt 09 14 Retighten four hex nuts 15 Replace guard and secure in place with socket head cap screws 16...

Page 14: ...ket head cap screws from guard and remove guard 3 Mount drive package over drive mounting plate 4 Align mounting holes and install three socket head screws 3 x 2 x 5 Tighten three socket head screws 6...

Page 15: ...hat is included with motor 3 Install Leeson speed reducer key to keyway on motor 4 Lightly strike just behind the key with a screwdriver and hammer 5 Rotate keyway on motor to 12 o clock position 6 Re...

Page 16: ...rotations to ensure belt is tracking properly 4 Retighten driver assembly screws Three on each side The Drive End is tracked when the belt can make a full revolution without contacting either bearing...

Page 17: ...the drive end 3 Loosen screws on mounts brackets on opposite side of drive 4 Remove screws from stand brackets or mounts if stand brackets are not used proceed to step 7 2 x 5 Loosen screws on stand D...

Page 18: ...embly 2 Loop belt around conveyor frame towards drive end 3 Slide frame bracket up to engage conveyor frame 4 Insert screws through bracket or mount used and into frame s drop in nuts 2 x 2 x 5 Tighte...

Page 19: ...screws the same amount u u Belt Tension at Drive End 3 x 3 x 1 Loosen six driver assembly screws in bearing blocks about half a turn 2 Extend the square head tracking screws on both sides of the conv...

Page 20: ...tions Care and Cleaning u u Belt Care Cleaning 1 Inspect Belt for any fraying or tears and replace if needed 2 Spray proper cleaning solu tion on a clean rag 3 Wipe belt with rag 4 Cycle conveyor to r...

Page 21: ...Loosen set screws in both bearing plates 2 x 2 x 3 x 5 Remove both bearing plates from drive pulley 6 Install bearing plates onto new drive pulley 7 Slide pulley back into frame 8 Install and tighten...

Page 22: ...l Recommended Spare Parts u u Parts List Part Description 1A0039B00WW Tail Assembly AE4 WW LLL MAE White Urethane Belt MVE for V Guided 1A0102C Drive End Bearing Housing LH 1A0103C Drive End Bearing H...

Page 23: ...lored Belt is being attacked by chemicals or excessive heat Belt life has expired Urethane belts can discolor when exposed to UV light Contact factory to discuss belt application Replace belt No corre...

Page 24: ...TAIL 4 1D0012ALLLL SLIDER BED ALUMINUM EXTRUSION 2 WIDE 1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3 WIDE 1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4 WIDE 1D0015ALLLL SLIDER BED ALUMINUM EXTRUSION 5 WI...

Page 25: ...SINGLE OUTPUT LH 1A0029C00WW ASSY END DRIVE SINGLE OUTPUT RH 1A0031C00WW ASSY END DRIVE DUAL OUTPUT 2 1A0039B00WW ASSY TAIL V GUIDED 3 1A0038A00WW ASSY TENSION RELEASE TAIL 4 1A0071A WW LLL ASSY MULTI...

Page 26: ...USING LH 5 1D0080A ANCHOR BAR BEARING HOUSING 6 SLHCS M6X100X010 BX SCREW SOCKET LOW HEAD CAP M6x1 0 10MM LG 7 1D0125A BLOCK JACKING LH DRIVE END 8 1D0126A BLOCK JACKING RH DRIVE END 9 1D0116A SCREW J...

Page 27: ...2A00WW TAIL STIFFENER 4 1A0072A ASSY ANCHOR BAR TIE SPRING DOWEL PIN 5 1D0164A TAIL BUTTON 6 1D0165A BUTTON RETAINING PLATE 7 1D0168A BUSHING 8 1D0225A BUTTON HEAD SHOULDER SCREW 9 SHSS M06X100X006 ZP...

Page 28: ...u u Automation Series Tail Pulley Assembly 5 2 4 3 1 Part Description 1 1D0157B00WW TAIL PULLEY 2 1D0158A00WW TAIL SHAFT 3 1D0132A BEARING 4 1D0121A RETAINING RING 5 SHDSS M08X125X030 BX SET SCREW SO...

Page 29: ...ssembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 2 6 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Page 30: ...sembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 8 24 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Page 31: ...DERSIDE IDLER FULL WIDTH 2 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH 3 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH 4 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 5 1D02040A BEARING UNDERSIDE IDLER FU...

Page 32: ...ms may actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited...

Page 33: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...

Page 34: ...s com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quote con...

Page 35: ...0 Conveyors Installation Maintenance Instructions 35 Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation _______________________________...

Page 36: ...nveyors Installation Maintenance Instructions Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation __________________________________ MAN...

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