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AS40 Conveyors | Installation & Maintenance Instructions     

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Return Policy

If, for any reason, an item needs to be returned to QC Conveyors or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following 
series of steps to ensure that the return or cancellation is handled in the proper manner.

 

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Promptly call QC Conveyors Customer Service at (513) 753-6000 and request a Returned Goods Authorization. At this time, you will be asked to answer pertinent 
questions relating to the returned items. We ask that you have the following information ready:

(A)  Name of distributor (if applicable) through which item(s) were purchased.
(B)  Name of the Customer and/or end user of the item(s).
(C)  Any/all purchase order numbers related to the item(s) in question.
(D)  Phone numbers and names of contacts involved in the return (if it becomes necessary that they be contacted later).
(E)  Complete part numbers of all items involved in the return.
(F)  Complete description as to the reason for the return and the actions that need to be taken. (If the item is to be replaced, a new purchase 

order number must be supplied by the Purchaser along with complete shipping and billing instructions. These replacements will be treated as 
separate orders by QC Conveyors and evaluated for possible credit only after returned items are received and evaluated.

 

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After the call is made to QC Conveyors, we will process your RGA and you will be e-mailed the RGA number to use for returning the item(s). RGA numbers will not be 
given verbally over the phone.

 

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Upon receipt of your RGA, you are required to return the item(s) within 30 days of receipt of authorization. After 30 days, the Return Authorization will be void if 
item(s) are not received by QC Conveyors. All shipping charges and freight insurance charges of returned goods will be the responsibility of the Purchaser.

 

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The RGA number must be clearly marked on the outside of all packages. It must also be on any paperwork, packing slips, or delivery receipts. If there is no RGA 
number visible on the package, the package may be refused and sent back at the Purchaser’s expense.

 

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After receipt of returned goods, QC Conveyors will evaluate the item(s) for credit and take the appropriate action. Standard items that are returned in new, resalable 
condition will be credited for the amount of the purchase less 20%. Full credit will only be issued on items that are considered to be defective at the time of ship-
ment from QC Conveyors and are evaluated to be under warranty. Please allow 30 days for credits to be issued.

 

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Order Cancellation / Revision Policy

If it becomes necessary to cancel or revise an order prior to the order being shipped, QC Conveyors reserves the right to evaluate each order that is to be canceled or 
revised and determine if any charges are applicable. A 20% restocking charge will apply if an order is assembled and ready to ship prior to its cancellation or revision and 
the order is totally comprised of standard stock items. If the order contains other than stock items, an evaluation will be made based on the status of the order. Additional 
charges will be included with the 20% restocking charge if any of the following conditions are met:

(A)  The order contains any items that are considered to be non-stock items and these items have already been produced by QC Conveyors or one 

of its suppliers.

(B)  The order contains any items that require special handling or assembly and these processes have been completed.
(C)  The Customer has specified that they will pick-up an order from QC Conveyors’ facility by a predetermined time and that time frame has 

expired. In this case, QC Conveyors will make an attempt to notify the Customer. If this cannot be accomplished in a reasonable time, the order 
will be disassembled and the Customer will be charged a restocking fee and any additional charges based on the orders contents as explained 
herein.

Summary of Contents for Automation Series

Page 1: ...eyors 4057 Clough Woods Dr Batavia OH 45103 USA 1 513 753 6000 qcconveyors com Contents Warnings 2 Tools 3 Installation 4 Drive Packages 11 Maintenance 16 Recommended Spare Parts 22 Troubleshooting 23...

Page 2: ...Read this manual before operat ing DANGER WARNING WARNING WARNING Climbing sitting walking or riding on conveyor at any time will cause severe injury or death Exposed moving parts can cause severe inj...

Page 3: ...3mm 13mm Tape Measure 10 Adjustable Wrench Screw Gun and T 30 Torx Bit Aluminum cutting hack saw or equivalent Wide Flat Head Screwdriver Set of Metric allen wrenches 3mm 4mm ball head 5mm Bubble leve...

Page 4: ...ence of Installation 1 Mount conveyor to stands or mounting brackets install angle brackets if appropriate In applications with three stands install angle braces only on outermost stands 2 Attach side...

Page 5: ...For all other conveyors stands should be placed a maximum of 6 apart 1 Remove the nuts holding the stand attachment brackets to the top of the stand and remove the brackets 2 Insert drop in nuts into...

Page 6: ...should be installed between the cross bars of the stands For applications using two cross ties the cross ties should be installed between the uprights of the stands The installation process is the sa...

Page 7: ...6 Insert socket head cap screw sthrough angle brace and into nut in conveyor frame 7 Tighten socket head cap screw on frame 8 Tighten socket head cap screw on stand 9 Check with bubble level to ensur...

Page 8: ...ws through mount and into drop in nut 3 Tighten screws to secure mount to frame 4 Insert screws not provided into desired mounting surface and tighten u u Raised Mount Mount s foot can be placed facin...

Page 9: ...rough guide clamp and into drop in nuts 4 Insert two drop in nuts into t slot at tail end of frame 2 x 2 x 5 Align clamping block to drop in nuts 6 Insert screws through clamp ing block and into drop...

Page 10: ...Align guide bracket keeping the larger hole up with drop in nuts and insert screws 6 Tighten socket head cap screws 7 Insert a rod vertically through the larger hole on top of guide bracket 8 Secure r...

Page 11: ...d to its shaft For Standard Duty Drives the speed reducer and motor will ship installed on the drive mounting package 1 Remove and discard three cap head screws from drive side bearing block Leave bea...

Page 12: ...cket head cap screws from drive side bearing plate Do not remove bearing plate 4 Align pins on mounting plate to holes on bearing plate and slide assembly over shaft 3 x 3 x 4 x 5 Install flat head sc...

Page 13: ...un jacking screw out to create tension on belt Approximately 6lbs of force to deflect one span of belt 09 14 Retighten four hex nuts 15 Replace guard and secure in place with socket head cap screws 16...

Page 14: ...ket head cap screws from guard and remove guard 3 Mount drive package over drive mounting plate 4 Align mounting holes and install three socket head screws 3 x 2 x 5 Tighten three socket head screws 6...

Page 15: ...hat is included with motor 3 Install Leeson speed reducer key to keyway on motor 4 Lightly strike just behind the key with a screwdriver and hammer 5 Rotate keyway on motor to 12 o clock position 6 Re...

Page 16: ...rotations to ensure belt is tracking properly 4 Retighten driver assembly screws Three on each side The Drive End is tracked when the belt can make a full revolution without contacting either bearing...

Page 17: ...the drive end 3 Loosen screws on mounts brackets on opposite side of drive 4 Remove screws from stand brackets or mounts if stand brackets are not used proceed to step 7 2 x 5 Loosen screws on stand D...

Page 18: ...embly 2 Loop belt around conveyor frame towards drive end 3 Slide frame bracket up to engage conveyor frame 4 Insert screws through bracket or mount used and into frame s drop in nuts 2 x 2 x 5 Tighte...

Page 19: ...screws the same amount u u Belt Tension at Drive End 3 x 3 x 1 Loosen six driver assembly screws in bearing blocks about half a turn 2 Extend the square head tracking screws on both sides of the conv...

Page 20: ...tions Care and Cleaning u u Belt Care Cleaning 1 Inspect Belt for any fraying or tears and replace if needed 2 Spray proper cleaning solu tion on a clean rag 3 Wipe belt with rag 4 Cycle conveyor to r...

Page 21: ...Loosen set screws in both bearing plates 2 x 2 x 3 x 5 Remove both bearing plates from drive pulley 6 Install bearing plates onto new drive pulley 7 Slide pulley back into frame 8 Install and tighten...

Page 22: ...l Recommended Spare Parts u u Parts List Part Description 1A0039B00WW Tail Assembly AE4 WW LLL MAE White Urethane Belt MVE for V Guided 1A0102C Drive End Bearing Housing LH 1A0103C Drive End Bearing H...

Page 23: ...lored Belt is being attacked by chemicals or excessive heat Belt life has expired Urethane belts can discolor when exposed to UV light Contact factory to discuss belt application Replace belt No corre...

Page 24: ...TAIL 4 1D0012ALLLL SLIDER BED ALUMINUM EXTRUSION 2 WIDE 1D0013ALLLL SLIDER BED ALUMINUM EXTRUSION 3 WIDE 1D0014ALLLL SLIDER BED ALUMINUM EXTRUSION 4 WIDE 1D0015ALLLL SLIDER BED ALUMINUM EXTRUSION 5 WI...

Page 25: ...SINGLE OUTPUT LH 1A0029C00WW ASSY END DRIVE SINGLE OUTPUT RH 1A0031C00WW ASSY END DRIVE DUAL OUTPUT 2 1A0039B00WW ASSY TAIL V GUIDED 3 1A0038A00WW ASSY TENSION RELEASE TAIL 4 1A0071A WW LLL ASSY MULTI...

Page 26: ...USING LH 5 1D0080A ANCHOR BAR BEARING HOUSING 6 SLHCS M6X100X010 BX SCREW SOCKET LOW HEAD CAP M6x1 0 10MM LG 7 1D0125A BLOCK JACKING LH DRIVE END 8 1D0126A BLOCK JACKING RH DRIVE END 9 1D0116A SCREW J...

Page 27: ...2A00WW TAIL STIFFENER 4 1A0072A ASSY ANCHOR BAR TIE SPRING DOWEL PIN 5 1D0164A TAIL BUTTON 6 1D0165A BUTTON RETAINING PLATE 7 1D0168A BUSHING 8 1D0225A BUTTON HEAD SHOULDER SCREW 9 SHSS M06X100X006 ZP...

Page 28: ...u u Automation Series Tail Pulley Assembly 5 2 4 3 1 Part Description 1 1D0157B00WW TAIL PULLEY 2 1D0158A00WW TAIL SHAFT 3 1D0132A BEARING 4 1D0121A RETAINING RING 5 SHDSS M08X125X030 BX SET SCREW SO...

Page 29: ...ssembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 2 6 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Page 30: ...sembly 6 4 5 1 2 3 Part Description 1 1D0152A SHAFT STUB UNDERSIDE IDLER 8 24 2 43 0050 51 BEARING UNDERSIDE IDLER STUB 3 43 0050 52 RETAINING RING 4 1D0151A CLAMP UNDERSIDE IDLER STUB 5 1D0148A GUARD...

Page 31: ...DERSIDE IDLER FULL WIDTH 2 1D0155A00WW ROLLER UNDERSIDE IDLER FULL WIDTH 3 1DO2O8A CLAMP UNDERSIDE IDLER FULL WIDTH 4 1D0155A00WW GUARD UNDERSIDE IDLER FULL WIDTH 5 1D02040A BEARING UNDERSIDE IDLER FU...

Page 32: ...ms may actually void the manufacturer s warranty Any description of this unit is only to identify it and is not a warranty that the unit fits the description Any warranties implied by law are limited...

Page 33: ...Purchaser The RGA number must be clearly marked on the outside of all packages It must also be on any paperwork packing slips or delivery receipts If there is no RGA number visible on the package the...

Page 34: ...s com serial 4057 Clough Woods Drive Batavia OH 45103 513 753 6000 qcconveyors com Registration also entitles you to all the benefits of our Conveyor Configurator where you can configure and quote con...

Page 35: ...0 Conveyors Installation Maintenance Instructions 35 Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation _______________________________...

Page 36: ...nveyors Installation Maintenance Instructions Service Record Date Service Performed u u Serial Number __________________________________ u u Date of Installation __________________________________ MAN...

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