Princeton Truck Mounted Forklift, Operator'S Manual

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A6. MAINTENANCE
104
Daily Pre-Shift Inspection Checklist (continued)
Operational Checks
Operational inspections are done by starting the engine, operating all controls, and test driving the Truck Mounted
Forklift. Never start the Truck Mounted Forklift to perform the operational inspections if the visual inspection indicates an
immediate safety hazard. Constantly monitor the gauges, listening for unusual noises, loose parts, fluid leaks and
unusual conditions. If a problem is suspected, take the forklift out of service and have it inspected and repaired.
1. Noises/Emissions – Listen for unusual noises and observe engine emissions at all times when operating the
Truck Mounted Forklift. If you suspect an engine or hydraulic problem during start up immediately shut down the
forklift and contact your supervisor.
2. Gauges and Indicators – The engine oil light and the battery light should illuminate when the ignition is turned
on. Both lights should extinguish when the engine is started. The preheat indicator (if equipped) should illuminate
when preheating and go out after the engine is started. As the forklift is operated the temperature gauge should
rise to the safe operating temperature. If the operating temperature reaches the upper end of the gauge, this
indicates a problem and the forklift must be shut down. If the Truck Mounted Forklift is difficult to start, have your
supervisor arrange for an inspection of the glow plugs and starting system. If the lights do not go out after start
up, or illuminate during the operation of the Truck Mounted Forklift, immediately shut down the forklift and report
the situation to your supervisor. The air filter indicator should not be illuminated.
3. Hour Meter – The hour meter should count as the forklift is operated.
4. Malfunction Indicator light – If a red light is illuminated on start up or any stage during operation, this means
that the ECU has detected a malfunction. You should park the Truck Mounted Forklift safely, shutdown the forklift
and contact your supervisor. If a flashing red light should illuminate, you should turn off the engine immediately
and contact your supervisor.