A6. MAINTENANCE
98
Daily Maintenance
Before you begin your work-day, take time to check
your machine and make certain that all its systems are
in good operational condition.
·
Check the engine oil level. Add oil if required (see
section Engine Oil).
·
Check the hydraulic oil level sight glass. The oil level
must be between the red line (minimum) and the
black line (maximum) when all hydraulic cylinders
are in the closed position. Top up if necessary (see
section Hydraulic Fluid).
·
Check the fuel level and top up if necessary.
·
Lift the engine cover and check the engine coolant
level on the expansion bottle. Fill to the proper
level if necessary. The proper coolant level is just
below the radiator cap. Do not remove the radiator
cap when the engine is hot. Escaping steam could
cause severe burning (see section Engine Coolant).
·
Check all hydraulic hoses and connections for wear
or leaks.
·
Check for broken, missing or damaged parts.
·
Check the forks, mast and lift chains.
·
Check the wheels for any damage or for missing or
loose wheel nuts.
·
Check the tires for cuts, bulges, tread depth and
proper inflation pressure.
·
Stroke all cylinders fully in and out and check for
leaks. If the machine is parked up for a long period
of time, ensure all cylinders are fully stroked on a
regular basis.
·
Check all lubrication and grease points as per the
grease point charts. All grease points should be
lubricated/greased at least once per week.
·
If any parts are not ok contact your supervisor and
do not use the forklift until it is properly repaired.
If operating in a dusty or sandy environment;
·
Clean the engine air filter element and replace if
necessary.
·
Clean all dust etc. from between the radiator fins.
Remove the filter mesh from the radiator and/or oil
cooler where fitted and clean thoroughly. Where
necessary, remove the radiator for proper cleaning.
CAUTION:
Temperature.
Always turn off the engine and allow it
to cool before checking:
·
Engine coolant level
·
Engine oil level
·
Hydraulic oil level
Summary of Contents for Truck Mounted Forklift
Page 2: ...25 1 16758 7 216...
Page 30: ...A2 INTRODUCTION 22 Safety Decals continued Part Number 517 230 0003...
Page 31: ...A2 INTRODUCTION 23 Safety Decals continued Part Number 517 130 0003...
Page 33: ...A2 INTRODUCTION 25 Safety Decals continued Part Number 517 100 0086 Part Number 517 100 0141...
Page 35: ...A2 INTRODUCTION 27 Safety Decals continued Part N o USA018 Part N o 517 230 0008...
Page 37: ...A2 INTRODUCTION 29 Safety Decals continued Part N umber ENG019 Part N umber 517 999 0254...
Page 41: ...A2 INTRODUCTION 33 Safety Decals continued...
Page 44: ...A2 INTRODUCTION 36 Instruments and Controls continued...
Page 127: ...A6 MAINTENANCE 119 Grease Point Chart continued...
Page 129: ...A6 MAINTENANCE 121 Grease Point Chart continued FEM 2 Fork Carriage Grease Points...
Page 130: ...A6 MAINTENANCE 122 Grease Point Chart continued FEM 3 Fork Carriage Grease Points...
Page 131: ...A6 MAINTENANCE 123 Grease Point Chart continued Chain Rollers Grease Points...
Page 132: ...A6 MAINTENANCE 124 Grease Point Chart continued Mast Section Grease Points...
Page 133: ...A6 MAINTENANCE 125 Grease Point Chart continued Tilt Cylinder Grease Points...
Page 134: ...A6 MAINTENANCE 126 Grease Point Chart continued Side Shift Cylinder Grease Points...
Page 135: ...A6 MAINTENANCE 127 Grease Point Chart continued Mast Carriage Grease Points...
Page 136: ...A6 MAINTENANCE 128 Grease Point Chart continued Side Shift Bushing Grease Points...
Page 137: ...A6 MAINTENANCE 129 Grease Point Chart continued Lift Cylinder Grease Points...
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Page 182: ......
Page 184: ......
Page 185: ...Machine Model Serial Number Capacity Customer Name Customer Address Date DEALER S STAMP...
Page 190: ...C2 RECORD OF DAMAGE 182 Date Name Brief Details of Damage or Accident Job No Reported to...
Page 192: ...C4 Notes 184...