PowerBoss armadillo 10x series User Manual Download

Page: 54 / 70

PowerBoss, Inc.

Armadillo

SW/10XV

PB # 4100034 / Rev. 01A08

Page 52

Operation, Maintenance and Troubleshooting

TROUBLESHOOTING

PROBLEM

CAUSE

SOLUTION

Engine will not start or runs

Battery dead.

Recharge or replace battery.

roughly after start.

Machine out of fuel.

Refuel

Fuel filter plugged.

Clean or replace filter.

Fuel line broken or obstructed. Blow fuel line out with

compressed air.

Dirty air filter.

Clean or replace air filter.

Problems with spark plugs,

Review engine manual at

ignition points, ignition coil

back of this manual for

ignition switch, carburetor,

maintenance and

regulator, wiring harness.

troubleshooting procedures.

NOTE: On machines with

Tank valve not fully opened.

Open the valve slowly.

LPG fuel, also check the

following:

Fuel tank type does not match

Use the correct tank type for

fuel supply.

the fuel supply.

Fuel tank and lines are

Open shut-off valve slowly

covered with frost.

to ¼ open, start.

Defective vacuum lock-off.

Replace or repair.

Summary of Contents for armadillo 10x series

Page 1: ...madillo 10X Sweeper PB 4100046UM Rev 05 11 PowerBoss Inc Copyright 2011 Page 1 User Manual Armadillo 10X Series Models Gasoline LP Diesel PowerBoss Inc A Member Of The Hako Group PB 4100046UM Rev 05 1...

Page 2: ...copy the form below fill out and comment on how you found our catalog Thank you Name______________________________________________________________________ Title _______________________________________...

Page 3: ...nual clear Be sure to use equivalent hardware when replacement becomes necessary The Model and Serial Number of your machine is shown on the I D name plate This information is needed when contacting T...

Page 4: ...h w overhead guard 81 inch 205 7 cm w cab 81 inch 205 7 cm weight 4 575 lbs 2 075 kg minimum u turn 115 inch 292 cm SWEEPING SYSTEM productivity 217 800 ft2 hr 20 234 m2 hr sweep path 74 inch 187 9 cm...

Page 5: ...afety Decals 10 11 Basic PowerBoss Safety 12 14 OPERATION Basic Operating Controls 15 16 Sweeping Controls 17 Debris Hopper Dump Controls 18 Operating Procedures Pre Operation Check 19 Starting 19 Slo...

Page 6: ...ructions Engine 28 Air Intake Filter Removal 29 Filter Cleaning 29 Filter Inspection 29 Filter Installation 29 Electrical System Battery Cleaning 30 Battery Replacement 30 Circuit Breakers 30 Fuses 30...

Page 7: ...e Adjustment 42 Side Broom Height Wear Adjustment 42 Side Broom Replacement 43 Hopper Hopper Removal 44 Hopper Replacement 44 Filter Removal 45 Filter Cleaning 45 Filter Replacement 45 Floor Clearance...

Page 8: ...very slowly 54 Little or no vacuum in brush compartment 55 Loss of dust control 55 Sweeper unit leaving debris 55 56 Hopper does not raise or lower 56 Hopper does not rotate or rotates slowly 57 Hydra...

Page 9: ...d Outside Engine 7 Industrial Liquid Cooled Engine 8 4 Core Radiator 9 Tri Phase Air Cleaner 10 Built In Dust PreFiltering 11 One Piece Unitized Steel Frame 12 Clogged Filter Indicator 13 Hydraulics P...

Page 10: ...compatible chemicals or damage to property or loss of income due to malfunctions of the product If a difficulty develops with this machine you should contact the dealer from whom it was purchased This...

Page 11: ...prevent damage to the equipment Operation Maintenance and Troubleshooting SAFETY SYMBOLS NOTE ATTENTION CAUTION WARNING DANGER DANGER To warn of immediate hazards which will result in severe personal...

Page 12: ...S Decals directly attached to various parts of the sweeper are highly visible safety reminders which should be read and observed Make sure the decals are replaced if they become illegible or dam aged...

Page 13: ...PB 4100034 Rev 01A08 Page 11 Operation Maintenance and Troubleshooting SAFETY DECALS Continued Part Number 301732 Part Number 301733 Part Number 301729 Located at the Impeller Located on the High Dum...

Page 14: ...F position 2 During operation Keep your hands and body clear of moving parts expecially when the hopper or lift arms are partially or fully raised Make sure others in the area stay clear of the equipm...

Page 15: ...of your body High pressure leaks can be very dangerous and should only be checked using a piece or paper 5 When servicing or repairing the fuel system Work in a properly ventilated area do not smoke o...

Page 16: ...ind the wheels when parking on inclines 4 Use special care when traveling on wet surfaces 5 Observe all proper procedures for operation and maintenance of the sweeper as outlined in this manual 6 Rema...

Page 17: ...does not start after 10 seconds release the key wait 1 minute and repeat the procedure The horn is activated by pressing the horn button located on the right side of the operator The fuel gauge indic...

Page 18: ...speed To propel the machine backward apply pressure to the rear of the pedal To slow or stop the machine move the foot pedal into neutral For emergency stops move the foot pedal past neutral and into...

Page 19: ...tion The main broom handle to the immediate left of the driver raises and lowers the main broom For normal sweeping position the handle at the LOWER position on the handle slot For extremely uneven fl...

Page 20: ...position for an extended period of time The two far left levers on the front of the control panel are used to raise the hopper to any height up to 60 1 52 m and dump it To raise the hopper pull back...

Page 21: ...is locked 1 Make sure the directional control pedal is in the neutral posi tion 2 Make sure the throttle is in the idle position 3 Gasoline powered Turn the ignition key to the ON position push the b...

Page 22: ...slot Lower the main broom by positioning the main broom handle to LOWER on the handle slot 2 Activate the broom motors Activate both main and side broom motors by push ing the broom and brush control...

Page 23: ...empty the debris 7 After the hopper empties push Lever 2 forward to the RETURN position until the hopper rotates and stops 8 Slowly back the machine away fro the dumpster approximately 5 feet 9 Push...

Page 24: ...ER position until the hopper returns to the normal operating position 7 Move the throttle to the RUN position and resume sweeping 1 Position the machine on the transport vehicle or trailer and apply t...

Page 25: ...and components This section contains the following information to help you give your sweeper the maintenance attention it requires A Planned Maintenance Chart Service Instructions for Required Mainte...

Page 26: ...e For additional maintenance requirements refer to the engine manual AIR INTAKE SYSTEM X Empty rubber dust cup of air filter element X Clean air filter NOTE Clean more often in dusty conditions X Repl...

Page 27: ...dal and adjust as needed X Clean hydraulic fluid strainer in reservoir X Inspect hydraulic oil cooler fins and clean as needed X Blow out hydraulic oil cooler fins with compressed air SWEEPING COMPONE...

Page 28: ...n or replace as needed X Check hopper clearance from floor and adjust as needed X Inspect the hopper flaps for wear or damage and replace as needed X Inspect hopper side and frame seals for wear or da...

Page 29: ...E AREA TIRES X Visually inspect for wear and damage Repair or replace as needed X Check pneumatic tires for proper air pressure 110 psi MISCELLANEOUS X Inspect latches and hinges Tighten and lubricate...

Page 30: ...r Intake System Electrical System Fuel System Coolant System Lubrication System All basic maintenance tasks are listed with their recommended frequencies on the Planned Main tenance Chart in this manu...

Page 31: ...clean the interior of the air filter housing 2 Use an air hose to blow out the air filter Air pressure should be 100 psi or less AIR FILTER INSPECTION 1 After you clean the air filter check it for ho...

Page 32: ...move the negative battery cable before you remove the positive battery cable This is done to prevent accidental electrical shorting which can result in personal injury 1 Disconnect the negative cable...

Page 33: ...r bypass safety components unless you are testing them 4 Replace any defective safety components before operation the sweeper 5 During repair or servicing of the fuel system work in a properly ventila...

Page 34: ...is on tight 3 Using a hose clamp clamp a flushing gun onto the lower hose 4 Turn on the water and fill the radiator 5 To keep from damaging the radiator apply air pressure slowly and carefully 6 Shut...

Page 35: ...o seasonal temperatures Refer to the Engine Manufacturer s Operator Manual for these specifications CHANGING ENGINE OIL 1 Place a drain pan under the lowest end of the engine 2 Remove the drain plug a...

Page 36: ...ICATION POINTS Steering Cylinder Grease 500 2 fittings Steering Fork Assembly Grease 500 Pillow Block Supporting Lithium Grease 500 Dump Mechanism 2 fittings Hood Latches Hinges Oil 500 Lubrication Ty...

Page 37: ...UID VISCOSITY SPECIFICATIONS SUS 100 F 510 560 SUS 210 F 78 84 MAINTAINING HYDRAULIC OIL COOLER EFFICIENCY Your machine is equipped with a hydraulic oil cooler it is integrated with the radiator and u...

Page 38: ...hten 5 Tighten an additional one half turn beyond hand tight Do not over tighten 5 Start the machine shut it off then check for leakage ADJUSTING THE DIRECTIONAL CONTROL RETURN SPRING You may encounte...

Page 39: ...djusting bolts on the side of the bracket closest to the pump mounting plate 6 From the operator s seat start the engine and run at half throttle 7 Turn the adjusting bolts while watching the rear whe...

Page 40: ...doors by a retainer bar hex bolts and nuts To remove the flaps remove the nuts bolts and retainer bar To adjust the flaps loosen the nuts and bolts slide the flap up or down as needed Retighten the nu...

Page 41: ...tment If pattern is tapered from end to end instead of rectangular see Taper Adjustment on the next page Main Broom Test Pattern MAIN BROOM HEIGHT ADJUSTMENT 1 Turn the machine off and lock the parkin...

Page 42: ...edures which follow Correct Taper Pattern Incorrect Taper Pattern Main Broom Taper Patterns 1 Locate the adjusting screws directly beneath the hydraulic pump 2 Loosen the jam juts on the adjusting scr...

Page 43: ...mber 7 Depending on broom condition you can either rotate the old broom end to end and re install it or you can install a new broom Slide the main broom into the broom chamber and align the broom with...

Page 44: ...se of a stop bolt located at the lower rear of the curb broom arm As the side broom wears it will be necessary to lower the arm To lower the side broom loosen the jam nut on the stop bolt Turn the sto...

Page 45: ...the brush in seconds 1 Raise the side broom and lock in the RAISE position 2 Turn the side broom by hand until the brush retainer bar is accessible 3 Lift the bar and turn the broom clockwise about on...

Page 46: ...turn the engine off 4 Cycle the rotation control handle 2 in both positions to relieve any residual hydraulic pressure 5 Remove three bolts washers nuts and backing plate 6 Disconnect the wire connec...

Page 47: ...panel filter FILTER CLEANING The dust control filter is a polyester type element filter It may be vacuumed blown out with com pressed air tapped against the floor or washed with soap and water 1 If b...

Page 48: ...e machine on a level surface shut off the engine and engage the parking brake Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before ser...

Page 49: ...5 Raise the hopper and rotate fully 6 Turn the engine off Do not rely upon the hydraulic cylinders to keep the hopper raised for maintenance Always engage the safety arm before servicing the hopper 7...

Page 50: ...rn off the engine 4 Remove the flap retaining angle and worn or damaged flaps 5 Install the new flaps 6 Replace the retaining angle FRAME SEAL REPLACEMENT FRONT FRAME SEAL The hopper frame seal bolts...

Page 51: ...aintenance Always engage the safety arm before servicing in the area of the hopper ADJUSTING THE PARKING BRAKE CABLE LENGTH 1 Park the machine on a level surface and chock the wheels 2 Place the parki...

Page 52: ...n hex head bolts and nuts 3 Press the tire from the rim 4 Press the large rim half into the new tire 5 Mount the small rim half and secure with hex head bolts 6 Reinstall the tire on the machine CHANG...

Page 53: ...o the back wall of the broom chamber This should remain in contact with the floor at all times Inspect the chain every 200 operating hours Replace if at least one link does not drag the surface of the...

Page 54: ...pressed air Dirty air filter Clean or replace air filter Problems with spark plugs Review engine manual at ignition points ignition coil back of this manual for ignition switch carburetor maintenance...

Page 55: ...ace thermostat PowerBoss moves slowly Parking brake is on Release brake or does not move Directional control pedal Clear jam or adjust linkage jammed damaged or not adjusted properly Tires skidding fr...

Page 56: ...t temperatures worn pump or improper fluid Damaged or worn pump Replace damaged item drive coupling Other problems with the See Hydraulics System hydraulics system pump Problems in this section failur...

Page 57: ...air leaks clear impeller obstructions or replace hose Impeller failure Check and repair Loss of dust control Debris in hose or impeller Clean inlet Broom skirts or seal worn Replace Skirt clearance fr...

Page 58: ...ance of broom Check for jam in broom drive mechanism chamber Broom lift arms hung up Clear out debris with debris Hopper flaps damaged or Replace or adjust clearance missing Hopper out of adjustment C...

Page 59: ...Hydraulics System control valve Problems in this section gear pump lift cylinder relief valve Hopper lift cylinder failure Line to cylinder leaking Tighten fittings or replace hose Piston seals leakin...

Page 60: ...t shaft and bearings Hydraulic gear pump failure Pump leaking Replace seals or RR Pump Gears worn or scored Rebuild pump or RR Pump Relief valve stuck Clean or replace at control valve Oil supply low...

Page 61: ...displacement pump failure Relief valve s stuck Clean or replace relief valve s at the pump Drive coupling malfunction Replace defective gears Control linkage out of adjust Check to see if linkage is m...

Page 62: ...y Air in system Check fluid level in reservoir check for loose connections or leaks Relief valve dirty or damaged Clean or replace Loose suction line Tighten fittings Clogged section filter or pump Re...

Page 63: ...he process to bring you the best you can buy Please fill out the form below and comment on how you found our manual Thank you Name______________________________________________________________________...

Page 70: ...x 1227 Aberdeen North Carolina 28315 Phone 800 982 7141 Fax 1 800 277 7141 Local 910 944 2105 Fax 910 944 7409 e mail techsupport powerboss com PowerBoss Is A Full Line Manufacturer Of Sweepers and Sc...

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