TRANSMISSION
8.10
TRANSMISSION ASSEMBLY, CONT.
7.
Prior to reinstalling the cover make sure the mating
cover surfaces are clean and dry. Apply Polaris case
sealant P/N 2871557 to mating surfaces.
8.
Reinstall cover and torque bolts in a cross pattern in 3
steps to 12 ft. lbs. (16.6 Nm).
9.
Install drain plug with a new sealing washer. Torque
drain plug to 14 ft. lbs. (19 Nm).
10. Insert shifting bullet with tip in position as shown.
Insert spring and plug. Torque plug to 14 ft. lbs. (19
Nm).
11. Install transmission and add Polaris Premium
Synthetic
Gear
Case
Lubricant
in
the
recommended
amount.
Refer
to
Maintenance
Chapter 2 for torque stop adjustment and fluid
capacity.
12. Install gear indicator switch. Apply Loctite
t
242
(blue) to threads of switch screws and torque to
13-16 in. lbs. (1.5-1.9 Nm).
Summary of Contents for TRAIL BOSS 325 2001
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Page 10: ...Newton Metre to Pound Foot and Pound Inch GENERAL INFORMATION 1 8 TORQUE CONVERSIONS...
Page 11: ...Newton Metre to Pound Foot and Pound Inch GENERAL INFORMATION 1 9 TORQUE CONVERSIONS...
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Page 54: ...NOTES...
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Page 215: ...FINAL DRIVE 7 15 CONCENTRIC SWINGARM REAR HOUSING REMOVAL CONT 5 Remove rear housing...
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