Polaris TRAIL BOSS 325 2001, Manual

Page: 149 / 296

BODY/STEERING/SUSPENSION
5.1
TORQUE SPECIFICATIONS
Front A-Arm Attaching Bolt 30 ft. lbs. (41 Nm) . . . . . . . . . . . . . . . . .
Front A-Arm Ball Joint Stud Nut 25 ft. lbs. (35 Nm) . . . . . . . . . . . . .
Handlebar Adjuster Block 10-12 ft. lbs. (14-17 Nm) . . . . . . . . . . . . . . . . . . .
Master Cylinder 45-55 in. lbs. (5.2-6.3 Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Axle Nut - (Tapered Roller Bearings)
(Left side)
120 ft. lbs. (165 Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
(Right side) 8-10 ft. lbs. (11-14 Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Shock Bolt (upper) 25 ft. lbs. (35 Nm) . . . . . . . . . . . . . . . . . . . .
Rear Shock Bolt (lower) 25 ft. lbs. (35 Nm) . . . . . . . . . . . . . . . . . . . .
Rear Wheel Hub Nut 80 ft. lbs. (110 Nm) . . . . . . . . . . . . . . . . . . . . . .
Rear Wheel Nut 50 ft. lbs. (69 Nm) . . . . . . . . . . . . . . . . . . . . . . . . . . .
Strut Rod Retaining Nut (Top) 15 ft. lbs. (21 Nm) . . . . . . . . . . . . . . .
Strut Casting Pinch Bolt 15 ft. lbs. (21 Nm) . . . . . . . . . . . . . . . . . . . .
Swing Arm Pivot Bolt 150 ft. lbs. (207 Nm) . . . . . . . . . . . . . . . . . . . . . .
Tie Rod End Jam Nut 12-14 ft. lbs. (17-19 Nm) . . . . . . . . . . . . . . . . . . . . . .
Tie Rod End Castle Nut 23-24 ft. lbs. (32-33 Nm) . . . . . . . . . . . . . . . . . . . .
Tie Rod End Attaching Bolt 25-30 ft. lbs. (35-41 Nm) . . . . . . . . . . . . . . . . .
NOTE: Refer to exploded views throughout this chapter for identification and location of components.
SPECIAL TOOLS
Description Part No.
Strut and Ball Joint Tool Set 2870871 . . . . . . . . . .
Shock Spanner Wrench 2870872 . . . . . . . . . . . . .
Shock Spring Compressor Tool 2870623 . . . . . . .
Strut Rod Holding Wrench 2871572 . . . . . . . . . . .
Strut Spring Compressor Tool (LH) 2871573 . . .
Strut Spring Compressor Tool (RH) 2871574 . . .
Optional Fox
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Shock Tools
Body Holding Tool 2871017 . . . . . . . . . . . . . . . . . .
Safety Needle 7052069 . . . . . . . . . . . . . . . . . . . . . .
Shock Spring Compressor Tool 2870623 . . . . . . .
Gas Shock Recharging Kit 2200421 . . . . . . . . . . .
Damper Rod Holding Tool 2871352 . . . . . . . . . . .
Fox
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Shock IFP Tool 2871351 . . . . . . . . . . . . . . .