GENERAL INFORMATION
1.5
MODEL:
2001 TRAIL BOSS 325
. . . . . . . . . . . .
MODEL NUMBER:
A01AA32AA
. . .
ENGINE MODEL:
ES32PFE06/07/08
. . . .
ELECTRICAL
FLUID
Capacity
Type
Flywheel I.D.
None
Fuel Tank
3.7 gals. (14.2L)
. . . . . .
. . . . . . . . . .
CDI Marking
F8T19271
Injector Oil
N / A
. . . . . . .
. . . . . . . . . .
. . . . . . . . .
Alternator Output
200 Watts
Coolant
N / A
. . .
. . . . . . . . . . . .
. . . . . . . . .
Ignition Timing
30
qr
2
q
BTDC@5000RPM
Transmission
11.3 oz. (335 ml)PPS*
. . . . .
. . . . . . .
Spark Plug / Gap
NGK BKR6E / 0.036
I
(0.9mm)
Gearcase Oil (Front)
N / A
. . .
.
Lights: Head
Dual Beam 60/60 watts
Gearcase Oil (Center) N / A
. . . . . .
Tail
8.26 watts
Gearcase Oil (Rear)
N / A
. . . . . . . .
.
Brake
26.9 watts
Engine Counter Bal.
N / A
. . . . . .
.
. . . . . . . . .
Voltage Regulator
LR35
Engine Oil (06/07)
1.9 qts. (1.8L)
PP4*
. .
. . .
Electric Start
Standard
Engine Oil (08)
2.4 qts (2.3L)
PP4*
. . . . . . .
. . . . . .
.
Electronic Speedo
N/A
Brake (Hand)
Dot 3
. .
. . . . . . . . . . . . . . . . . . . . .
Brake (Foot)
Dot 3
. . . . . . . . . . . . . . . . . . . . . .
Front Hubs (AWD)
N / A
. . .
Shift Selector Box
N / A
. . .
*PP6 Polaris Premium 60/40 Antifreeze/Coolant
*PPS Polaris Premium Synthetic Gear Case Oil
*PP4 Polaris 0W/40 Synthetic Engine Lubricant
*PDD Premium Demand Drive Hub Fluid
SUSPENSION / CHASSIS
DRIVE TRAIN
Body Style
Gen II
Chain Type
520 O-Ring
. . . . . . . .
. . . . . . . . .
Front Suspension
MacPherson Strut
Gear Reduction-Low
N / A
. .
.
Tow Capacity
850 lbs. (385.9kg)
Gear Reduction-Rev
3.05/1
. . . . . .
.
Turning Radius
60
I
(152.4cm)
Gear Reduction-High
2.68/1
. . . . .
Toe Out
1/8
I
-1/4
I
(3-6.35mm)
Front Drive Ratio
N / A
. . . . . . . . . . .
. . . .
Ground Clearance
5.5
I
(13.97cm)
Center Drive Ratio
N / A
. .
. . .
Front Vertical Travel
6.7
I
(17.02cm)
Final Drive Ratio
11/42 80P
. . . .
Rear Suspension
Progressive Rate Swing Arm
Brake (Hand)
Single Lever, Hyd. Disc
. . .
. . . . . . .
Rear Travel
9.0
I
(22.86cm)
Brake ( Auxiliary Foot) Hydraulic
. . . . . . . .
Rear Shock
2
I
Gas Charged Twin Tube
. . . . . . . .
Shock Adjustment
Cam
. .
TIRES
Tire Size - Front
23 x 7 - 10
. . . .
Tire Size - Rear
22 x 11 - 10
. . . .
Tire Size - Center
N / A
. .
Tire Pressure - F/R
4/3 lbs.
.
Total Width
45.5
I
(115.6cm)
. . . . . . . .
Total Length
71.5
I
(181.61cm)
. . . . . . .
Total Height
46
I
(116.84cm)
. . . . . . . .
Wheel Base
49.5
I
(125.73cm)
. . . . . . .
Weight - Dry
509 lbs. (231 kgs)
. . . . . . .
OPTIONAL SUSPENSION SPRINGS
SOFT
STANDARD
FIRM
Rear Compression Spring
7041518-067
175 lb/in.
7041518-067
175 lb/in.
7041303-067
250 lb/in.
Front Strut Spring
N / A
7041850-067
41 lb/in.
7041375-067
64 - 113 lb/in.
LOAD CAPACITY
Front Rack (Accy)
75 lbs.
. . . .
Rear Rack (Std)
125 lbs.
. . . . . .
Tongue Weight
30 lbs.
. . . . . . .
Tow Hitch
Std
. . . . . . . . . . .
Summary of Contents for TRAIL BOSS 325 2001
Page 2: ......
Page 10: ...Newton Metre to Pound Foot and Pound Inch GENERAL INFORMATION 1 8 TORQUE CONVERSIONS...
Page 11: ...Newton Metre to Pound Foot and Pound Inch GENERAL INFORMATION 1 9 TORQUE CONVERSIONS...
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Page 54: ...NOTES...
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Page 146: ...NOTES...
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Page 160: ...NOTES...
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Page 198: ...NOTES...
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Page 215: ...FINAL DRIVE 7 15 CONCENTRIC SWINGARM REAR HOUSING REMOVAL CONT 5 Remove rear housing...
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Page 262: ...NOTES...
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