Polaris TRAIL BOSS 325 2001, Manual

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BODY/STEERING/SUSPENSION
5.6
CONCENTRIC SWING ARM REMOVAL
(1) Nut
(2) Washer
(3) Two-piece bushing
(6)
(8) Pivot Bolt
Removal / Disassembly
1. Lift rear of machine and support securely with wheels off the floor.
2. Remove drive chain.
3. Remove rear caliper.
CAUTION: Do not allow the caliper to hang by the brake line. Brake line damage may result.
4. Remove rear wheels and/or hubs.
5. Remove lower shock bolt.
6. Loosen both swingarm pivot bolts (5 and 8) and then remove both bolts while supporting
swingarm.
7. Remove swingarm.
8. Remove LH pivot bushing (7) and swingarm bushing (6) from swingarm.
9. Place flats of right side pivot bushing (4) in a vise to hold while removing nut (1)
10. Remove two-piece bushing (3) and RH pivot bushing (4) from swingarm.
11. Clean and inspect parts for wear. Replace worn parts.
(5) Pivot Bolt
(4) Pivot Bushing, Right
Place flats of pivot bushing in
vise to hold while removing nut
(7) Pivot Bushing, Left
Eccentric clamp bolt torque:
Models with trailer hitch - 40 ft. lbs. (55 Nm)
Models without trailer hitch - 30 ft. lbs. (41 Nm)
Refer to Maintenance section for chain adjust-
ment information.