Polaris TRAIL BOSS 325 2001, Manual

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FINAL DRIVE
7.12
CONCENTRIC SWINGARM REAR AXLE INSTALLATION
1. Install axle from left to right.
2. Lubricate and install a new O-ring on right side of
axle. Slide new O-ring against RH axle bearing
seal. Apply grease to sealing area on inside of
sprocket hub and slide sprocket hub assembly
onto the axle. Seat the hub against O-ring and
bearing.
3. Apply Never Seize to threads of axle and install nut.
Tighten nut with wrench to approximately 8-10 ft.
lbs. (11-14 Nm). Align flat of nut with flat on hub.
Axle must rotate smoothly without binding. If axle
binds the nut is too tight. If axle movement (up and
down or side to side) is detected, axle is too loose.
4. Install foam seal and slide lock sleeve onto hub
and install lock sleeve with taper inward. Install
snap ring.
5. Install brake caliper and drive chain. Adjust drive
chain (refer to Maintenance Chapter 2 for
procedure). Torque eccentric pinch bolts to
30 ft.
lbs. (41 Nm) on models without a trailer hitch, or
40 ft. lbs. (55 Nm) on models with a trailer hitch.
Verify proper chain adjustment after torquing
eccentric.
6. Torque brake caliper mounting bolts to 18 ft. lbs.
(25 Nm).
7. Apply Never Seize to axle splines and install rear
wheel hubs. Torque center hub nut to 80 ft. lbs.
and install a new cotter pin. Torque wheel nuts to
50 ft. lbs.
8. Lubricate eccentric housing through grease fitting
with Polaris Premium All Season Grease until
grease is purged on each side of eccentric.
O-Ring on axle between sprocket hub
and bearing
Axle Nut (Sprocket Side) Torque:
8-10 ft. lbs. (11-14 Nm)
Foam Seal