Polaris TRAIL BOSS 325 2001, Manual

Page: 267 / 296

ELECTRICAL
10.3
HEADLIGHT LAMP REPLACEMENT, CONT.
10.Carefully unplug the socket from the lamp. Remove the
panel and set it aside.
CAUTION: Do not service while headlight is hot. Serious
burns may result.
11. Stand the panel containing the headlight assembly on
end to allow access to the back of the headlight assem-
bly.
12.Disengage the wire bail holding the headlight lamp in
place and move it out of the way.
13.Grasp the base of the lamp and lift it out.
14.Reverse the previous steps to replace the lamp and
reassemble the panels.
NOTE: Do not touch a halogen lamp with bare fingers. Oil
from your skin leaves a residue, causing a hot spot which
will shorten the life of the lamp. Hold the lamp by the base.
TAILLIGHT/BRAKELIGHT LAMP REPLACEMENT
If the taillight/brakelight does not work the lamp may need
to be replaced.
1. From the rear of the taillight remove two screws hold-
ing lens cover in place and remove lens cover.
2. Remove lamp and replace it with recommended lamp.
Apply dielectric grease PN 2871027.
3. Reinstall the lens cover removed in step 1.
4. Test the taillight/brakelight to see that it’s working.
INDICATOR LAMP REPLACEMENT
1. With a small, flat screwdriver gently pry loose the indi-
cator light cover.
2. Using a small flexible tube (such as an oil delivery
hose) grasp the burned out lamp and remove it.
3. Replace the removed lamp with a Polaris PN
4030042.
4. Replace the indicator light cover.
NOTE: Check all lights daily for proper operation replace
or repair if necessary.
13
Lens Cover
Bulb