Polaris RANGER 1000 2020, Service Manual

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1.16
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
BODY / FRAME
PART DESCRIPTION
TORQUE SPECIFICATION
1/4 Turn Glovebox Latch 36 in lbs (4 Nm)
Body Fastener 42 in-lbs (5 Nm)
Bolster, Bracket Fastener 6 ft-lbs (8 Nm)
Buckle, Seat Mounting
Fastener 40 ft-lbs (54 Nm)
Cargo Box Bracket Fastener 5 ft-lbs (7 Nm)
Cargo Box Fastener 42 in-lbs (5 Nm)
Cargo Box Frame Fastener 14 ft lbs (19 Nm)
Cargo Box Heat Shield
Fastener 14X5/8 18 in lbs (2 Nm)
Cargo Box Heat Shield
Fastener M6X1.0 42 in-lbs (5 Nm)
Cargo Box Hinge Fastener 5 ft-lbs (7 Nm)
Cargo Box Latch Bushing
Fastener 13 ft lbs (18 Nm)
Cross Bar Fastener 14 ft-lbs (19 Nm)
Dash Bracket Fastener 6 ft-lbs (8 Nm)
Dash, Main Fastener 42 in-lbs (5 Nm)
Dash, Storage Fastener 42 in-lbs (5 Nm)
Dash Screw 22 in-lbs (2.5 Nm)
Dash, Upper Storage
Fastener 10 in-lbs (1 Nm)
Fender-Rear, Rocker
Fastener
42 in-lbs (5 Nm)
Floor Screw: 14 x 3/4 22 in-lbs (2.5 Nm)
Front Bumper Fastener 30 ft-lbs (41 Nm)
Front Fender Fasteners 22 in lbs (3 Nm)
Front ROPS Fastener - Crew 40 ft-lbs (54 Nm)
Glovebox Fastener 42 in-lbs (5 Nm)
Handle, Grab Fastener 10 ft-lbs (14 Nm)
Headliner Fastener 42 in-lbs (5 Nm)
Heater Box Bracket Fastener 6 ft-lbs (8 Nm)
Heater Box Distributor
Manifold 18 in-lbs (2 Nm)
Heater Box Panel Fasteners 6 ft-lbs (8 Nm)
Inner Cargo Box Fastener 8 in lbs (1 Nm)
Instrument Cluster Fastener
12 in lbs (1 Nm)
PART DESCRIPTION
TORQUE SPECIFICATION
Lower Tailgate Support
Fastener 10 ft lbs (14 Nm)
Outer Cargo Box Panel
Fastener 8 in lbs (1 Nm)
Outer Tailgate Panel
Fastener 22 in lbs (2 Nm)
Plate, Windshield Mount
Fastener 36 ft-lbs (49 Nm)
Rear Bumper Hinge
Fastening Nut 14 ft-lbs (19 Nm)
Rear Bumper Upper
Fastener 10 ft-lbs (14 Nm)
Rear Close Off Panel
Fastener 42 in-lbs (5 Nm)
ROPS Fastener 65 ft-lbs (88 Nm)
Seat Back Frame Fastener 10 ft-lbs (14 Nm)
Seat Base Fastener
10 ft-lbs (14 Nm)
Seat Bracket Hinge Fastener 6 ft-lbs (9 Nm)
Seat Bracket Pivot Fastener 10 ft-lbs (14 Nm)
Seat Bracket Pivot Mounting
Fastener 10 ft-lbs (14 Nm)
Seat Shock Ball End
Fastener 7 ft-lbs (9 Nm)
Seat Slide Assembly
Fastener 6 ft-lbs (8 Nm)
Seat, Frame Fastener 10 ft-lbs (14 Nm)
Seat-Back, Fastener 18 in-lbs (2 Nm)
Seat-Belt, Fastener 40 ft-lbs (54 Nm)
Side Bezel Cover Fastener 22 in-lbs (2.5 Nm)
Side Net Fastener 6 ft-lbs (8 Nm)
Skid Plate Fastener
6 ft-lbs (8 Nm)
Tailgate Cap Fastener 22 in lbs (2 Nm)
Tailgate Latch Fastener 7 ft lbs (9 Nm)
Tailgate Support Fastener 42 in-lbs (5 Nm)
Upper Glovebox Mounting
Fastener 10 in-lbs (1 Nm)
Weld, Cab Frame Fastener 40 ft-lbs (54 Nm)
Weld, Seat Bolster Fastener 10 ft-lbs (14 Nm)
GENERAL INFORMATION