Polaris RANGER 1000 2020, Service Manual, Page: 397 / 610

8
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
8.23
10. Inspect the AWD coil
d
located in the outer cover
plate assembly. Refer to AWD DIAGNOSIS for
detailed inspection process. Replace the cover plate
seal
f
and O-ring
g
.
11. Remove the roll cage assembly and rollers from the
clutch housing. Use a shop towel to cover the
housing in order to retain all the rollers.
NOTICE
Rollers are spring loaded. Take care not to allow them
to fall out or lose them upon removal of the roll cage.
12. Thoroughly clean all parts and inspect the rollers
h
for nicks and scratches. The rollers must slide up and
down and in and out freely within the roll cage
j
sliding surfaces and H-springs.
NOTICE
Refer to the “Electronic Parts Catalog” for individual
part availability. Most parts are to be replaced as an
assembly or as a complete kit.
13. Inspect clutch housing / ring gear
k
for a consistent
wear pattern. Inspect the ring gear for chipped,
broken, or missing teeth.
14. Inspect the roll cage assembly
j
sliding surfaces and
H-springs
l
. The sliding surfaces must be clean and
free of nicks, burrs or scratches. If damaged, replace
the roll cage assembly.
15. Inspect both output hub assemblies. Inspect the
bearings and replace if needed.
1(
Bearing
2!
Roller Surface
2)
Spacer
2@
Thrust Bearing
16. Clean and inspect all remaining front gearcase
components. Check each for excessive wear or
damage.
FINAL DRIVE