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9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
2.11
100 HOUR / 1000 MILE (1600 KM) SERVICE
ITEM
REMARKS
XU / D
Brake Pads / Parking Brake Pads (INT’L)
Inspect pad wear; replace if worn beyond service limit
E
EVAP System
Inspect Fuel and EVAP system if equipped.
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion. Replace as needed.
XU / D
Parking Brake Cable Adjustment (INT’L)
Inspect; adjust tension after first 25 hours
XU / E
Engine Breather
Inspect; clean
Battery
Check terminals; clean; test
XU
General Lubrication
Lubricate all fittings, pivots, cables, etc.
D / E
Throttle Pedal
Inspect; replace if it sticks
E
Throttle Body Intake Ducts/Flange
Inspect ducts for proper sealing / air leaks
Shift Cable / Linkage
Inspect; adjust as needed
D
Steering
Lubricate (if applicable)
XU
Front / Rear Suspension
Lubricate (if applicable)
D
Cooling System
Inspect coolant strength seasonally; pressure test system yearly
D
Drive Belt
Inspect; replace as needed
XU
Engine Oil Lines/Fasteners
Inspect for leaks and loose fittings
XU / E
Engine Oil & Filter Change
Change oil and filter, inspect used oil for contaminants
XU
Front Gearcase Lubricant
Change lubricant
XU
Transmission Lubricant (AGL)
Change lubricant
E
EVAP System
Inspect Fuel and EVAP system if equipped.
Fuel System
Turn key on to pressurize fuel pump; check lines / fittings for leaks and
abrasion. Replace as needed.
D / E
Spark Plug Inspection
Inspect; replace as needed; torque to specification
XU
Radiator
Inspect; clean external surfaces
XU
Cooling Hoses
Inspect for leaks; pressure test system
XU
Engine Mounts
Inspect, torque to specification
Exhaust Silencer / Pipe
Inspect
XU
Wiring
Inspect for wear, routing, security; inspect connectors subjected to water,
mud, etc.
D
Front Wheel Bearings
Inspect; replace as needed
XU
Shocks
Visually inspect shock seals; change oil and seals if leaking
Cam Chain Tensioner
Inspect/clean; replace as needed
XU - Perform these procedures more often for vehicles subjected to severe use.
D - Have an authorized Polaris dealer perform these services.
E - Emission Control System Service (California)
Summary of Contents for RANGER 1000 2020
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