Polaris RANGER 1000 2020, Service Manual

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9
9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
9.23
REAR LOWER A-ARM INSTALLATION
WARNING
The locking agent on the existing bolts was destroyed
during removal. DO NOT reuse old hardware. Serious
injury or death could result if fasteners come loose
during operation.
1. Install the lower A-arm on the frame. Torque new
fasteners to specification.
TORQUE
Rear A-Arm to Frame Fastener:
81 ft-lbs (110 N·m)
2. Attach the lower A-arm to the bearing carrier. Torque
new fastener to specification.
TORQUE
Rear Lower A-Arm to Bearing Carrier Fastener:
30 ft-lbs (40 N·m) + 180°
3. Attach the lower portion of the rear shock to the lower
A-arm. Torque new fastener to specification.
TORQUE
Shock Mounting Bolts:
44 ft-lbs (60 N·m)
4. Attach the lower stabilizer bar link to the lower A-arm.
Torque new fastener to specification.
5. Attach the stabilizer bar to the frame. Torque
fasteners to specification.
TORQUE
Stabilizer Bar Fasteners:
17 lb-ft (23 Nm)
6. Install wheel and torque wheel nuts to specification.
TORQUE
Wheel Lug Nuts:
120 ft-lbs (163 Nm)
WARNING
Upon A-arm installation completion, test vehicle at low
speeds before putting into service.
STABILIZER BAR SERVICE
REAR STABILIZER BAR REMOVAL /
INSTALLATION
REMOVAL
1. Elevate and safely support the vehicle with weight
removed from the rear wheel(s).
2. Identify / mark top side of the stabilizer bar to
reference during installation.
3. Remove the muffler assembly. Refer to Muffler
Service page 3.20.
4. Remove the four fasteners
w
retaining the stabilizer
bar to the vehicle frame.
5. Remove the fasteners retaining the stabilizer bar to
the linkage
q
on each side of the vehicle.
6. Remove the stabilizer bar from the frame and inspect
the stabilizer bar for straightness.
INSTALLATION
1. Fully install stabilizer bar and stabilizer links. Center
stabilizer bar in the frame.
2. Torque the stabilizer bar mounting nuts and upper
rubber linkage bushing nuts to specification.
TORQUE
Stabilizer Bar Mount Fasteners:
31 ft-lbs (42 Nm)
Stabilizer Bar Link Fasteners:
17 ft-lbs (23 Nm)
STEERING / SUSPENSION