Polaris RANGER 1000 2020, Service Manual, Page: 19 / 610

9850045 R01 - 2020-2021 RANGER 1000 Service Manual
© Copyright Polaris Inc.
1.11
MASTER TORQUE LIST
MAINTENANCE
PART DESCRIPTION TORQUE SPECIFICATION
Battery Hold Down Bracket
Fastener 6 ft-lbs (8 Nm)
Battery Terminal Fastener 40 in-lbs (5 Nm)
Caliper Bleeder Screw 4 ft-lbs (5.4 Nm)
Coolant Hose Clamp
35 in-lbs (4 Nm)
Crankcase Drain Plug 12 ft-lbs (16 Nm)
Front Gearcase Fill / Drain
Plug
10 ft-lbs (14 Nm)
Outer Clutch Cover Fastener 35 in-lbs (4 Nm)
Shock Mounting Fastener
40 ft-lbs (54 Nm)
Spark Arrestor Fastener
7 ft-lbs (10 Nm)
Spark Plug 15 ft-lbs (20 Nm)
Tensioner Mounting
Fastener 7 ft-lbs (10 Nm)
Tie Rod Jam Nut
13 ft-lbs (18 Nm)
Timing Chain Tensioner
Plunger Fastener
15 ft-lbs (20 Nm)
Transmission Fill / Drain
Plug
12 ft-lbs (16 Nm)
Valve Cover Fastener 7 ft-lbs (10 Nm)
Wheel Hub Castle Nut (front) 80 ft-lbs (108 Nm)
Wheel Hub Castle Nut (rear) 110 ft-lbs (149 Nm)
Wheel Lug Nuts (Aluminum)
120 ft-lbs (163 Nm)
Wheel Lug Nuts (Steel)
60 ft-lbs (81 Nm)
ENGINE / COOLING / EXHAUST
PART DESCRIPTION
TORQUE SPECIFICATION
Air Duct Clamps 35 in-lbs (4 Nm)
Airbox Mount Fastener
44 in-lbs (5 Nm)
Cam Chain Tensioner
15 ft-lbs (20 Nm)
Camshaft Carrier Fastener
7 ft-lb (10 Nm)
Camshaft Sprocket Fastener 14 ft-lbs (19 Nm)
Case Plug 22 ft-lbs (30 Nm)
Connecting Rod Fastener
Step 1: 9 ft-lbs (12 Nm)
Step 2: 22 ft-lbs (30
Nm)
Step 3: Tighten
additional 90°
Coolant Bleed Fastener
6 ft-lbs (8 Nm)
Coolant Hose Clamp 35 in-lbs (4 Nm)
Coolant Hose Mounting
Bracket Fastener (M6 Bolt)
44 in-lbs (5.0 Nm)
Coolant Hose Mounting
Bracket Fastener (Screw)
22 in lbs (4.5 Nm)
Coolant Reservoir Fasteners
24 in-lbs (3 Nm)
Cooling Fan Fasteners 35 in-lbs (4 Nm)
Cooling Fan Shroud
Fasteners
6 ft-lbs (8 ft-lbs)
Crankcase Drain Plug
12 ft-lbs (16 Nm)
Crankcase Oil Gallery Plug 22 ft-lbs (30 Nm)
Cylinder Head Fastener
(M11 Bolts)
Torque in sequence
Step 1: 13 ft-lbs (18
Nm)
Step 2: 26 ft-lb (35 Nm)
Step 3: Tighten
additional 360°
Cylinder Head Fastener (M6
Bolts)
7 ft-lb (10 Nm)
Engine Mount Fastener
(M10)
40 ft-lbs (54 Nm)
Engine Mount Isolator Nuts
(M8)
22 ft-lbs (30 Nm)
Exhaust Head Pipe
Mounting Fastener
22 ft-lbs (30 Nm)
Exhaust Stud w/Spring
21 ft-lbs (28 Nm)
GENERAL INFORMATION
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