Polaris 2013 RANGER RZR, Service Manual

Page: 341 / 430

8.17
TRANSMISSION
8
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
7. Assemble the clutch shaft with new needle bearings.
Press a new ball bearing onto the end of the shaft and
install a new retaining ring.
8. Install the clutch shaft into the transmission housing.
9. Install the sliding shoes onto the clutch yoke.
10. Install the shift collar onto the clutch shaft. Pull back
fully on gear selector arm to bring the shift yoke arms
up and engage the shift shoes onto the center groove
of the shift collar. Shifting the clutch shaft position may
aid in shift collar installation.
11. If removed, install the detent sleeve assembly first.
Install the ball, spring and outer detent screw. Use
new O-rings anytime these screws are removed.
Torque the detent sleeve assembly to specification.
TURN THE OUTER DETENT SCREW ONLY UNTIL
LIGHT SHIFTING RESISTANCE IS FELT AT THIS
TIME. PLACE THE TRANSMISSION IN NEUTRAL.
= T
Pivot Pin Set Screw:
100-125 in-lbs (11-14 Nm)
= T
Detent Sleeve Assembly:
40-45 ft-lbs (54-61 Nm)
Shift Collar
IMPORTANT: Wave
spring end of shift
collar must face out
toward the park flange
when installed on the
intermediate shaft asm.
Install First
PRELIMINARY
VERSION