Polaris 2013 RANGER RZR, Service Manual

Page: 106 / 430

3.54
ENGINE / COOLING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
25. Install counter balance shaft gear (J) with new key,
aligning timing marks with crankshaft gear (I). Install
washer and bolt. Use the Gear Holder
(PU-45838).
Torque to specification.
26. Use the Cam Gear Alignment Tool (PU-45497-2) to
align the teeth of the cam gear (M). Install the cam
gear (M) (with the Cam Gear Alignment Tool still in
place) onto the camshaft. The timing marks on the
camshaft gear should align with the keyway on the
balance shaft gear.
NOTE: If the timing mark on the camshaft gear does
not align properly, remove the camshaft gear and
tool. Use the Cam Spanner Wrench (PU-45498) to
rotate the cam to the proper position.
NOTE: Cam Spanner Wrench (PU-45498) is only
needed to rotate the camshaft when the entire valve
train is assembled.
27. Reinstall the camshaft gear; so the timing marks are
properly aligned. Install the washer and bolt. Torque
to specification.
NOTE: Be sure all timing marks are aligned.
= T
Balance Shaft Gear Bolt:
22

2 ft-lbs (30

3 Nm)
PU-45838
J
I
PU-45497-2
M
= T
Counterbalance Gear and Camshaft Gear Bolt:
22

2 ft-lbs (30

3 Nm)
PU-45498
Timing Marks
Timing Marks
PRELIMINARY
VERSION