Polaris 2013 RANGER RZR, Service Manual

Page: 333 / 430

8.9
TRANSMISSION
8
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
16. Place a 23 mm, 12 point socket over the splines of the
output shaft. Attach an Inch Pound (in-lbs) dial
indicator torque wrench to the socket. Check the
output pinion shaft bearing rolling preload by rotating
the output shaft both clockwise and counter-
clockwise.
17. If output shaft rolling torque is still out of specification,
repeat steps 9 through 16 until the output shaft rolling
torque is within specification.
18. Reinstall the intermediate pinion shaft assembly and
bearing cup.
19. Assemble the transfer case cover using new
components as required. Press in new bearings and
a seal using standard installation tools. (needle
bearing is installed round edge inward) Install a new
shaft seal flush with the surface, the shims and
bearing cup. Apply a thin coat of sealant to the mating
surfaces. Apply lubricant to the seal lip.
20. Install the transfer case cover. Align the dowels (#1 &
#7) and insert the cover screws (note position of the
longest screw #4). Torque the screws evenly to
specification in sequence as shown.
21. With the transmission in neutral, rotate the output
shaft 5-10 times both clockwise and counter-
clockwise.
= T
Output Shaft Rolling:
4-8 in-lbs (.45 - .90 Nm)
23 mm, 12 Point
in-lbs Dial Indicator Torque Wrench
Apply Sealant PN 2871557
To Case Mating Surfaces
= T
Transfer Case Cover Screws:
23-27 ft-lbs (31-37 Nm)
2871557
1
2
3
4
5
6
7
8
PRELIMINARY
VERSION