Polaris 2013 RANGER RZR, Service Manual

Page: 352 / 430

9.6
BRAKES
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
MASTER CYLINDER
Removal
1. Locate the master cylinder above the left front tire in
the wheel well area.
2. Remove the clip (A) from the clevis pin (B) that
attaches the master cylinder to the brake pedal lever.
3. Place a container to catch brake fluid under the
master cylinder brake line banjo bolts (C).
NOTE: Make note of front and rear brake line
locations to master cylinder.
4. Loosen the brake line banjo bolts (C) and allow fluid
to drain.
NOTE: Dispose of fluid properly. Do not re-use.
5. Remove the two mounting fasteners (D) that secure
the master cylinder to the frame.
Installation
1. Reverse Steps 1-5 for master cylinder installation.
Refer to the torque specifications in the
illustration.
2. After installing the foot brake check pedal freeplay.
Pedal freeplay should not exceed .090” (2.286 mm).
BRAKE PEDAL LEVER
Pedal Removal
1. Locate the brake pedal lever (L) and remove the clip
(A) and master cylinder clevis pin (B).
2. Remove the E-ring (E) from the pedal mount and
remove the brake pedal lever (L) from the vehicle.
Pedal Installation
1. Reverse “Removal” steps to install brake pedal lever.
Brake pedal freeplay should not exceed .090” (2.28
mm).
CAUTION
Brake fluid will damage finished surfaces.
Do not allow brake fluid to come in contact
with finished surfaces.
Master Cylinder
A
15 ft-lbs
(20 Nm)
B
C
D
D
17 ft-lbs
(23 Nm)
Brake Pedal Freeplay:
.090” (2.28 mm)
B
A
L
E
PRELIMINARY
VERSION