Polaris 2013 RANGER RZR, Service Manual

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2.13
MAINTENANCE
2
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
3. Remove the (2) push rivets retaining the air intake box
and remove the box from the frame.
4. Loosen the hose clamp retaining the PVT intake duct
and remove the duct from the vehicle to access the
throttle cable freeplay adjustment.
5. Slide back the cable adjuster boot.
6. Using a 14 mm open-end wrench, loosen the
adjustment jam nut. Using a 12 mm open-end wrench,
move the cable adjuster until 1/16” to 1/8” (1.5 - 3 mm)
of freeplay is achieved at the throttle pedal.
NOTE: While adjusting, lightly move the throttle
pedal in and out.
7. Re-tighten the jam nut after final adjustment is made.
8. Apply a small amount of grease to the inside of the
boot and slide it over the cable adjuster to its original
position.
9. Reinstall the PVT intake duct and tighten the hose
clamp.
10. Reinstall the air intake box and (2) push rivets.
11. Reinstall the cargo box, all fasteners and reconnect
the taillight harness.
12. Reinstall the rear service panel and seats.
Air Filter Service
It is recommended that the air filter be inspected as part of
pre-ride inspection. Always apply grease to the seal under
the air box cap and on the sealing edges of the air filter
when servicing. In extremely dusty conditions, air filter
replacement will be required more often.
The filter should be inspected using the following
procedure:
Removal
1. The air box is located just above the left rear wheel in
the wheel well area.
2. Unlatch the (3) clips and remove the air box cap.
Inspect the seal. It should adhere tightly to the cover
and seal all the way around.
3. Remove the air filter assembly.
4. Inspect the air filter element and replace if necessary.
Do not attempt to clean the air filter, the filter should
be replaced.
Intake Duct
Boot Jam Nut
Adjuster
Air Box Cap
PRELIMINARY
VERSION