Polaris 2013 RANGER RZR, Service Manual

Page: 242 / 430

6.8
CLUTCHING
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
12. Install drive clutch and torque retaining bolt to
specification.
13. Reinstall drive belt noting direction of belt rotation (see
“DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
14. Replace the outer clutch cover rubber gasket with the
narrow side out.
15. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
16. Install the clutch cover outlet duct and tighten the
clamps.
17. Reinstall the rear seat base assembly and torque the
mounting bolts to specification.
Clutch Offset Procedure
If the vehicle exhibits drive clutch drag or hard shifting
while at idle speed, a clutch offset adjustment is required.
Washers located behind the driven clutch on the
transmission input shaft may need to be added or
removed in order to obtain the proper offset. Refer to the
“Clutch Offset Procedure” provided below.
1. Follow steps 1-6 of the “PVT Disassembly”
procedure.
2. Inspect the drive clutch belt to sheave clearance. If the
belt is contacting either sheave, remove the drive belt
and driven clutch.
3. Add or remove offset washers behind the driven
clutch accordingly to avoid belt contact with either
drive clutch sheave.
• .030" Offset Washer - PN 7556454
• .060" Offset Washer - PN 7556120
= T
Inner Cover Bolt (Rear): 12 ft-lbs (16.6 Nm)
Outer Cover Bolt: 45-50 in-lbs (5-5.6 Nm)
Driven Clutch Retaining Bolt: 17 ft-lbs (23.5 Nm)
Drive Clutch Retaining Bolt: 40 ft-lbs (54 Nm)
= T
Mounting Bolts:
40 ft-lbs (54 Nm)
CAUTION
Do not start the engine with the outer clutch cover
removed. Serious injury may result.
Incorrect
Offset
Offset
Washers
PRELIMINARY
VERSION