Polaris 2013 RANGER RZR, Service Manual

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5.56
BODY / STEERING / SUSPENSION
9924125 - 2013 RANGER RZR / RZR S / RZR 4 Service Manual
© Copyright 2012 Polaris Sales Inc.
2. Thread a 5/8" NC tap into the bearing.
3. Use a large punch to drive out the bearing.
4. Using an arbor press, install a new bearing into the
bearing assembly.
5. Lubricate and install the O-rings and U-cup seal.
6. Push the Shock Seal Protector Sleeve
(PU-50939)
through the bearing assembly O-ring and U-cup seal
to insure proper installation.
FOX™ PODIUM ‘Piggyback’ Assembly
IMPORTANT: To prevent damage or marks to the
shock, the use of special tools and a soft jaw vise is
recommended.
1. Secure the shock rod in a vice using the shock rod
holding tool (2872429) so the threaded end is facing
upward.
2. Install the jounce bumper onto the shock rod.
3. Install the Shock Seal Protector Sleeve
(PU-50939)
onto the shaft threads.
4. Lubricate the shock rod and the Shock Seal Protector
Sleeve with new shock oil.
WARNING
FOX™ shocks contain high pressure nitrogen
gas. Extreme caution must be used while
handling and working with FOX™ shocks and
related high pressure service equipment. The
pressure must be released from the shock
before disassembly. It is strongly recommended
you wear safety glasses and ear protection
during these procedures.
WARNING
The following procedure involves the use of an
open flame. Perform this procedure in a well-
ventilated area, away from gasoline or other
flammable materials. Be sure the area to be
flame treated is clean and free of gasoline
or flammable residue.
Do not flame treat components that are installed
on the vehicle. Remove the component from the
vehicle before flame treating.
PRELIMINARY
VERSION