Linhai UTV 1100D 4x4 EPS Owner'S/Operator'S Manual Download

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Linhai UTV 1100D 4x4 EPS OWNER’S/OPERATOR’S MANUAL Europe

THIS VEHICLE IS NOT
DESIGNED FOR RACING OR
RENTAL USE

Linhai

UTV 1100D 4x4

EPS

OWNER’S/OPERATOR’S

MANUAL

Europe

T1b

BEFORE OPERATING THIS VEHICLE, THE OWNER AND EVERY OPERATOR MUST READ AND
UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER AND SAFE OPERATION, AS WELL AS
INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER PARTS OF THE VEHICLE.

2020

WARNING

：

  Read this Manual
  carefully before
  operating vehicle.



Assembly



Operation



Maintenance

  THIS VEHICLE IS NOT
  DESIGNED FOR
  RACING OR
  RENTAL USE

Summary of Contents for UTV 1100D 4x4 EPS

Page 1: ...T1b BEFORE OPERATING THIS VEHICLE THE OWNER AND EVERY OPERATOR MUST READ AND UNDERSTAND ALL THE INSTRUCTIONS FOR PROPER AND SAFE OPERATION AS WELL AS INSTRUCTIONS CONCERNING THE ENGINE AND ALL OTHER...

Page 2: ...l may differ USE ONLY LINHAI ORIGINAL SPARE PARTS To maintain vehicle safety and reliability best possible performance driving characteristics and a long service life of your machine make sure that on...

Page 3: ...WARNINGS 9 4 DAILY PRE RIDE INSPECTION 14 5 OPERATION WARNINGS 16 6 VIN SERIAL NUMBER ENGINE AND KEY NUMBER 31 7 CONTROLS AND FUNCTIONS 32 8 STARTING THE ENGINE 52 9 BREAK IN 57 10 RIDING GEAR 58 11 C...

Page 4: ...nings and Instructions in this manual Product and specifications are subject to change without notice Important Safety Notice Never make any modifications to the engine drive system mechanical or elec...

Page 5: ...s tipping over do not put your arm or and leg outside the vehicle Do not try to stop tipping the vehicle with your arm or leg You could be severely injured You could suffer a crushed hand arm leg or f...

Page 6: ...ays follow proper procedures for crossing the side of a hill as described in this manual Avoid hills with excessively slippery or loose surfaces Never attempt to turn the UTV around on any hill Avoid...

Page 7: ...odify A UTV through improper installation or use of accessories Never exceed the stated load capacity Cargo should be as far forward in the bed as possible and distributed evenly from side to side Be...

Page 8: ...WARNINGS identify special instructions or procedures which if not correctly followed could result in personal injury or loss of life Read all WARNINGS in this manual carefully Follow these instructio...

Page 9: ...NUAL Europe 9 3 SAFETY WARNINGS NOTE Warning stickers have been placed on the vehicle for your protection Read and follow the instructions on each decal carefully If any sticker becomes illegible or c...

Page 10: ...100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 10 Attention There is a risk of fire from driving the vehicle on the ground where grass has dried up or parking the vehicle on such surface while the engi...

Page 11: ...Linhai UTV 1100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 11 2 3 4 5 6 7...

Page 12: ...Linhai UTV 1100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 12 8 9 10 11...

Page 13: ...Linhai UTV 1100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 13 12 13 14...

Page 14: ...any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by an authorized dealer Brake...

Page 15: ...ys check the tightness of chassis fittings and fasteners before a ride Take the vehicle to your dealer for correct tightening torque 10 Operator s and passenger s helmets goggles and clothing 11 Engin...

Page 16: ...ing the fuel system while smoking or near an open flame WHAT CAN HAPPEN Fuel can ignite or explode causing severe injury or property damage HOW TO AVOID THE HAZARD Do not smoke when checking the fuel...

Page 17: ...This could cause an accident HOW TO AVOID THE HAZARD Check the operation of the accelerator pedal before you start the engine If it does not work smoothly check for the cause Correct the problem befo...

Page 18: ...de the vehicle do not try to stop tipping with your arm or leg You could be severely injured You could suffer a crushed hand arm leg or foot if part of your body is caught underneath the vehicle WARNI...

Page 19: ...RD Driving with improperly operating brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride Do...

Page 20: ...HE HAZARD Read the Owner s Manual carefully If there is a control or function you do not understand ask our authorized dealer WARNING POTENTIAL HAZARD Freezing control cables in cold weather WHAT CAN...

Page 21: ...per installation of accessories or modifications of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify this vehicle thro...

Page 22: ...brakes WHAT CAN HAPPEN You could lose braking ability which could lead to an accident HOW TO AVOID THE HAZARD After servicing Make sure the brakes operate smoothly and that the brake pedal position is...

Page 23: ...il Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention Keep batteries away from sparks flames cigarettes or other sources of ignition Ventilate when char...

Page 24: ...met increase your chances of a severe head injury or death in the event of an accident Operating riding without eye protection can result in an accident and increases your chances of a severe injury i...

Page 25: ...ps WARNING POTENTIAL HAZARD Failure to inspect the UTV before operating Failure to properly maintain the UTV WHAT CAN HAPPEN Increases the possibility of an accident or equipment damage HOW TO AVOID T...

Page 26: ...ch could result in an accident including an overturn HOW TO AVOID THE HAZARD Do not operate on excessively rough slippery or loose terrain until you have learned and practiced the skills necessary to...

Page 27: ...mall hills HOW TO AVOID THE HAZARD Never operate the UTV on hills too steep for the UTV or for your abilities Practice on smaller hills before attempting large hills Never operate UTV on hills steeper...

Page 28: ...while climbing a hill WHAT CAN HAPPEN Could result in UTV overturning HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill If you lose all forward speed Keep weight uphill Apply the brak...

Page 29: ...d operating the UTV through deep or fast flowing water If you cannot avoid water go slowly avoiding sudden movement maintain a slow and steady forward motion Do not make sudden turns or stops and do n...

Page 30: ...AT CAN HAPPEN Improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an accident HOW TO AVOID THE HAZARD Never modify...

Page 31: ...ation Number PIN weight year of manufacture and serial number of the machine are shown on the plate Remove the spare key and store it in a safe place Your key can be duplicated only by obtaining a key...

Page 32: ...2 Horn on Symbol 3 Main Switch Key must be turned clockwise to the ON position to start the engine 4 2WD 4WD Switch Two wheel drive 2WD Power is supplied to the rear wheels only Four wheel drive 4WD...

Page 33: ...e button will stay in 4WD position but 4WD mechanics maybe still disengaged Always apply throttle gently and let the wheels move slightly to allow the 4WD mechanics finally engage The 4WD indicator on...

Page 34: ...n indicator 8 2WD 4WD DIFF LOCK indicator 9 Water temperature warning lamp 10 Parking brake indicator light 11 Oil pressure warning light 12 Reverse light 13 Neutral indicator light 14 Low gear indica...

Page 35: ...rear differential function This mode is mainly for normal riding with front differential only All Wheel Drive modes 4WD All wheels are driven with locked rear differential only Power is supplied to t...

Page 36: ...pared to 2WD mode 4WD All wheel drive with locked rear differential When to use Power goes to Note In heavier terrain where you assume that 2WD LOCK mode will be insufficient For riding with the load...

Page 37: ...while moving may cause the UTV to unexpectedly handle differently This could distract the operator and increase the risk of losing control and causing an accident CAUTION With a locked differential a...

Page 38: ...on If failure should occur while the engine is running the warning lamp corresponding to problem location comes on 1 Engine oil pressure warning light 2 Pre heat indicator light 3 Battery charge indi...

Page 39: ...or less If you exceed this limit you may blow a fuse When you finish using an accessory unplug it and cover the socket with the cap Avoid water entering the accessory socket when washing your UTV ENT...

Page 40: ...on when released Always check that the accelerator pedal returns normally before starting the engine WARNING POTENTIAL HAZARD Malfunction of the accelerator pedal WHAT CAN HAPPEN The accelerator pedal...

Page 41: ...ing brake lever is located at the left side of the driver s seat It will help hold the vehicle from moving while parked To set the parking brake pull the lever up completely Parking indicator comes on...

Page 42: ...ears with the engine speed above idle or while the vehicle is moving could cause transmission damage Always place the transmission in gear with the parking brake locked whenever the vehicle is left un...

Page 43: ...ing it counterclockwise 1 Fuel tank cap SEATS 1 Driver s seat 2 Passenger s seat WARNING POTENTIAL HAZARD A loose seat WHAT CAN HAPPEN The operator could lose control or the operator or passenger coul...

Page 44: ...he latch plate into the buckle until it clicks Pull up on the latch plate to make sure it is secure 3 Put the lap portion of the belt low on your hips Push down on the buckle end of the belt as you pu...

Page 45: ...s or other sharp edged metals into the glove compartment If they must be stored there wrap them in appropriate cloth CARGO BED 1 Cargo bed 2 Tailgate 3 Cargo hook 2 Opening And Closing The Tailgate To...

Page 46: ...position then lock the cargo hook WARNING POTENTIAL HAZARD Pinch points WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered HOW TO A...

Page 47: ...engers in the cargo bed WHAT CAN HAPPEN The passenger s could fall be thrown out or be struck by objects in the cargo bed HOW TO AVOID THE HAZARD Never carry a passenger passengers in the cargo bed Th...

Page 48: ...and into the recovery bottle As engine coolant temperature decreases the contracting cooled coolant is drawn back up from the tank past the pressure cap and into the radiator NOTE Some coolant level...

Page 49: ...nd water be added Using a funnel slowly add coolant as necessary through the radiator filler neck Tow Hitch Options Your machine may be equipped with an optional trailer pickup hitch Make sure you wil...

Page 50: ...the trailer they must stand away from the machine until the tow hitch A is aligned correctly with the trailer towing eye The helper must not go near the trailer or machine until the machine has stopp...

Page 51: ...the trailer The load in the trailer may have moved when the machine was driven this could cause the trailer to tip backwards unexpectedly when disconnected Drawbar Type approval number e24 2009 144 2...

Page 52: ...the control lights 1 and 3 on the display should light up If a failure occurs while the engine is running the warning light corresponding to the type of fault will lit 1 Engine oil pressure warning li...

Page 53: ...as follows 1 Apply the parking brake and shift the drive select lever into the neutral position 2 Insert the key to the main switch and turn it ON NOTE When the drive select lever is in the neutral p...

Page 54: ...ING position wait for another 30 seconds and then begin the engine starting sequence again Do not allow the starter motor to run continuously for more than 20 seconds Do not turn the key to the START...

Page 55: ...ackwards It may lead to serious problems Reversed engine operation may make exhaust gas gush out into the intake side and ignite the air cleaner It could catch fire Reversed engine revolution must be...

Page 56: ...umper cable negative lead 3 Connect the negative lead of the jumper cable to the negative terminal of the charged battery and the other end of the negative lead to an unpainted metal surface of the ve...

Page 57: ...e to engine During the break in period Check oil reservoir level indicated on dipstick Add oil if necessary Drive slowly at first Select open area which will give you room to familiarize yourself with...

Page 58: ...boots with heels such as ATV boots 5 Clothing To protect your body long sleeves and pants should always be worn Riding pants with kneepads a jersey and shoulder pads provide the best protection WARNIN...

Page 59: ...trailer on the scale with the tongue at hitch height Adjust the load in the trailer if necessary to reduce the weight on hitch If you are carrying cargo and towing a trailer include the tongue weight...

Page 60: ...D Never exceed the stated load capacity for this vehicle Cargo should be properly distributed and securely attached Reduce speed when carrying cargo or pulling a trailer Allow greater distance for bra...

Page 61: ...POTENTIAL HAZARD Not wearing the seat belt Wearing the seat belt improperly WHAT CAN HAPPEN There is increased risk of being killed or seriously injured in an accident HOW TO AVOID THE HAZARD Always...

Page 62: ...and smoothly The centrifugal clutch will engage and you will start to accelerate Avoid higher speeds until you are thoroughly familiar with the operation of your vehicle 4 When slowing down or stoppi...

Page 63: ...ctice first on gentle slopes before attempting steeper hills Always check the terrain carefully before attempting any hill Use common sense and remember that some hills are too steep for you to climb...

Page 64: ...and drive no faster than you will be able to react to obstacles that may appear WARNING POTENTIAL HAZARD Going down a hill improperly WHAT CAN HAPPEN Could cause loss of control or cause the vehicle t...

Page 65: ...ng water Wet brakes may have reduced effectiveness After leaving the water test your brakes If necessary apply the brakes several times to let friction dry out the linings NOTE After running the vehic...

Page 66: ...nclosure ENCOUNTERING OBSTACLES ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch stop the vehicle where it is safe to do so Set the parking brake and get out to...

Page 67: ...2 Stop the engine 3 With the brakes applied set the parking brake WARNING POTENTIAL HAZARD Parking on a hill or other incline WHAT CAN HAPPEN The vehicle could roll out of control increasing the chan...

Page 68: ...omply with this warning can result in severe injury or death By switching to Low range when operating at low ground speeds the temperature of the CVT clutch will be reduced Reducing the temperature in...

Page 69: ...Battery electrolyte is poisonous It contains sulfuric acid Serious burns can result from contact with skin eyes or clothing Antidote External Flush with water Internal Drink large quantities of water...

Page 70: ...nect and tighten the red positive cable Second connect and tighten the black negative cable Reinstall battery cover and attach the hold down strap Verify that cables are routed properly NOTE When your...

Page 71: ...ITED CAUTION Exhaust system components are very hot during and after ride Do not touch exhaust system components Serious burns can result Be extra careful when riding through tall grass The potential...

Page 72: ...d oil filter S Change of fuel filter S Every 50 hours Check of fuel pipes and clamp bands Every 100 hours Change of engine oil and oil filter S Change of transmission oil S Change of fuel filter Check...

Page 73: ...cate Frame nuts bolts fasteners Pre ride inspection item Airbox Evacuator valve Clean to get rid of large particles of dust and dirt Air filter clean Every 10 Hours More often in dusty conditions Air...

Page 74: ...ion item Headlight Aim Adjust if necessary Rear lights Pre ride inspection item more frequently under severe use such as wet or dusty conditions S to be performed by Linhai authorized dealer whichever...

Page 75: ...level daily 2 Brake Fluid DOT 4 Maintain level between fill lines As required change every 2 years or every 200 hours 3 Gearbox Oil SAE 80W 90 GL 5 Add to proper level on dipstick Change every year or...

Page 76: ...cessary Every 3 months or every 50 hours 13 Accelerator pedal and brake pedal Grease Grease inspect Every 3 months or every 50 hours NOTES 1 More often under severe use such as in wet or dusty conditi...

Page 77: ...and instruct them on safe operation OBSERVE SAFETY INSTRUCTIONS Read and understand carefully this OPERATOR S MANUAL and LABELS ON THE ENGINE before attempting to start and operate the engine Learn ho...

Page 78: ...e damaged or missing Check that you and others are in safe distance from the engine before start DO NOT allow children or livestock to approach the machine while the engine is running SAFE HANDLING OF...

Page 79: ...or related items Be cautious of possible pressure relief when disconnecting any device from a pressurized system that utilizes pressure DO NOT check for pressure leaks with your hand High pressure oi...

Page 80: ...up to at least 16 C prior to charging CONDUCTING SAFETY CHECKS MAINTENANCE Disconnect the battery from the engine before conducting service Put a DO NOT OPERATE tag on the key switch to avoid acciden...

Page 81: ...1 Intake manifold 2 Not used 3 Not used 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternat...

Page 82: ...top of the fuel injection pump 4 Retighten the plug when bubbles do not come up any more 1 Air vent plug 2 Injection pump 3 Fuel filter Tighten air vent plug of the fuel injection pump except when ble...

Page 83: ...level and adding engine oil 1 Place the machine on a level surface handbrake it and shift Neutral 2 Start the engine and let it warm up 3 Switch the engine off wait approx 5 min remove the dipstick a...

Page 84: ...fore and after cleaning it Replace the element with a new one if it is torn 1 Release clamp and remove the filter element 2 Clean the paper element with compressed air from the inside while turning th...

Page 85: ...he radiator is provided with a recovery tank check the coolant level of the recovery tank if it is between the FULL and LOW marks 3 When the coolant level drops due to evaporation add water only up to...

Page 86: ...s They may damage specified fin or tube It can cause coolant leaks or decrease cooling performance 4 Check to see if the fan belt is too loose and 5 Check to see if radiator water pipe is clogged Anti...

Page 87: ...s or insufficient charging Correct or replace belt CAUTION To avoid personal injury Be sure to stop the engine and remove the key before checking the belt tension Be sure to reinstall the detached saf...

Page 88: ...proper tire pressure according to table below Improper tire pressure may affect UTV maneuverability Do not use improper tires The use of non standard size or type tires may affect UTV handling Make su...

Page 89: ...nstall the wheel attach the lug nuts and finger tighten them 2 Lower the vehicle to the ground 3 Tighten the nuts in a crisscross pattern to torque specifications Wheel Nut Torque Specifications Bolt...

Page 90: ...ing to be sure the steering mechanism is not restricted or limited If any found have your dealer repair them before riding your vehicle The steering assembly should be also checked periodically for fr...

Page 91: ...he training and tools to make these adjustments Recommended toe alignment 3 6 mm toe out Set the steering wheel in a straight position and hold it in this position Measure A and B A minus B should be...

Page 92: ...see 7 Control and part functions Normal functioning of the diaphragm is to extend into the reservoir as fluid lever drops If the fluid lever is low and the diaphragm is not extended a leak is indicate...

Page 93: ...d reservoir is level Use only the recommended quality brake fluid Otherwise the rubber seals may deteriorate causing leakage and poor braking performance Recommended brake fluid DOT 4 Refill with the...

Page 94: ...ckwise by hand till the pad touches brake disc turn the adjuster bolt counterclockwise by 1 4 1 turn for 10 20 mm free play at the end of the parking lever 4 Tighten the jam nuts securely against the...

Page 95: ...e on properly and then lock the lock nut Throttle Free Play Inspection 1 Apply the parking brake 2 Put gear in Neutral position 3 Start the engine and warm it up thoroughly 4 Measure the distance the...

Page 96: ...orrect transmission oil is SAE GL 5 85W 90 oil Recommended Gear box oil Maxima Premium Gear Oil 80W 90 GL 5 Hypoid Transmission Oil Changing Procedure 1 Remove the four screws on the footwall and gent...

Page 97: ...s The correct oil to use is SAE GL 5 85W 90 Gear Oil Recommended rear differential oil MAXIMA HYPOID GEAR LUBE PREMIUM 80W 90 GL 5 Oil Changing Procedure 1 Remove drain plug Catch and discard used oil...

Page 98: ...reads The correct oil to use is SAE GL 5 85W 90 Gear Oil Recommended front differential oil MAXIMA HYPOID GEAR LUBE PREMIUM 80W 90 GL 5 Front Differential Oil Changing Procedure 1 Remove drain plug Ca...

Page 99: ...in an accident causing severe injury or death CAUTION Do not service while headlight is hot Serious burns may result Do not touch a halogen lamp with bare fingers Oil from your skin leaves a residue c...

Page 100: ...he wall in step 2 NOTE Rider s weight must be included on the seat 5 Turn the 2 adjusting bolts clockwise to raise the beam counterclockwise to lower the beam Note Low Beam adjustment is the same to t...

Page 101: ...ls can damage plastic surfaces Care must be taken when using these products on plastic surfaces STORAGE If you will not use the machine for an extended period of time you must store the machine proper...

Page 102: ...unctions each week to prevent a buildup of rust in the engine and hydraulic circuits and to minimize deterioration of the hydraulic seals 1 Clean the machine to remove all unwanted material and corros...

Page 103: ...only the forklift points 1 to lift the machine WARNING Keep bystanders clear of the area The load can roll off the forks and injure bystanders 4 Be careful when you lift the machine Make sure the pal...

Page 104: ...Linhai UTV 1100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 104...

Page 105: ...Linhai UTV 1100D 4x4 EPS OWNER S OPERATOR S MANUAL Europe 105 TOOLS A basic tool kit is provided with the UTV Maintain the tool kit with the UTV at all times...

Page 106: ...kg off road Tow Capacity 520 kg road 800 kg off road Drawbar type Tractor drawbar non automatic coupling LH1100U D Drive System Drive System CVT Front Tires 26 9 14 Rear Tires 26 11 14 Tire Pressure f...

Page 107: ...NCY SWITCH 10A DIFF LOCK 4WD 30 A 12V DC OUT 20 A SHUT DOWN SWITCH 10A LIGHTING 10 A FAN 20 A Maximum Load Capacity maximum payload maximum weight limit given by the manufacturer weight of the driver...

Page 108: ...cations and product design without prior notice In case of questions please contact your local dealer Copyright 2020 ASP Group s r o All rights reserved No part of this manual may be reproduced reprin...

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