96
Maintenance
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Fuel Used
in gallons (liters)
E
Compression ring
90
--
156 (600)
See your dealer or refer to the Dealer
Service Manual; measure ring gap and
replace if at or below service limit
E
Oil scraper ring
90
--
156 (600)
Camshaft
90
--
156 (600)
Visual inspection for wear
Valve spring cap
90
--
156 (600)
Visual inspection for wear
E
Camshaft bearings
90
--
156 (600)
Replace
E
Valve springs
90
--
156 (600)
See your dealer or refer to the Dealer
Service Manual; perform measurements;
replace as needed
E
Valve seats/guides
90
--
156 (600)
E
Rocker arm rollers
90
--
156 (600)
E
Timing chain
90
--
156 (600)
Measure elongation; replace as needed
Cam chain tensioner
90
--
156 (600)
Check ratchet teeth for wear
E
Bearings (connecting rod,
balance shaft, crankshaft
main)
90
--
156 (600)
Replace
Crankshaft run-out
90
--
156 (600)
Measure; adjust as needed
Summary of Contents for 2009 Outlaw 450 MXR
Page 1: ......
Page 2: ......
Page 4: ...1 Visit us at www polarisindustries com...
Page 41: ...38 Features and Controls Start Button Engine Stop Switch Main Key Switch...
Page 152: ...149 Maintenance Chain Tension Adjustment Step 1 Step 2 Proper splicelink clip opening position...
Page 170: ...167 Maintenance Transporting the ATV...
Page 199: ...196 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS 60 90...
Page 200: ...197 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...
Page 201: ...198 Maintenance Log DATE SERVICE INTERVAL HOURS TECHNICIAN SERVICE PERFORMED COMMENTS...