Polaris 2005 Sportsman MV7, Service Manual

Page: 62 / 312

ENGINE
3.4
ENGINE EXPLODED VIEW
SG
SG
16
±
2 ft. lbs.
(22
±
2.7 Nm)
1
2
3
4
5
6
7
8
9
2
Recoil Housing & Stator Cover
Bolt Tighten Sequence
Screw (3)
96
±
12 in. lbs.
(10.85
±
1.35 Nm)
Water Pump
Cover
1
2
3
4
55
6
7
Water Pump Cover Bolt
Tighten Sequence
Gasket
65
±
7 ft. lbs.
(88
±
9.50 Nm)
Crankshaft Nut
Washer
Flywheel
Bendix
Washer
SG
Apply Polaris
Starter Grease.
Washer
Starter
Neg. Cable
Pos. Cable
Nut
Washer
108
±
12 ft. lbs.
(12
±
1.35 Nm)
84
±
8 ft. lbs.
(9.50
±
0.9 Nm)
Bolts
(Tighten Top Bolt First)
1
2
Oil Filter
50
±
5 in. lbs.
(5.65
±
0.56 Nm)
Apply Polaris 0W--40
oil to seal.
OI
L
Oil Filter Nipple
35
±
4 ft. lbs.
(47.5
±
5.4 Nm)
Hex Plug
216
±
24 in. lbs.
(24.4
±
2.71 Nm)
Loctite
t
Pipe Sealant
(PN 2871956)
Dipstick
Oil Fill Tube
50
±
5 in. lbs.
(5.64
±
0.56 Nm)
Clamp
O--ring
22
±
2 ft.lbs.
(30
±
3 Nm)
Dowel
Spring
(Chamfer Side Down)
MAG SIDE
OI
L
OI
L
SG
(NO Grease or Oil!)
Recoil Pulley
Recoil Lower
Housing
Screws (12)
Recoil
Housing
Screw (2)
Screw (13)
Washer (2)
16
±
2 ft. lbs.
(22
±
2.7 Nm)
12
±
1 ft. lbs.
(16
±
1.35 Nm)
(BOTH SIDES)
Stator Cover
96
±
12 in. lbs.
(10.85
±
1.35 Nm)
Bolts
Standard Sportsman 700