Polaris 2005 Sportsman MV7, Service Manual, Page: 246 / 312

BRAKES
9.14
CAUTION: Always use new brake disc mounting
bolts. The bolts have a pre-applied locking agent
which is destroyed upon removal.
FRONT CALIPER REMOVAL
CAUTION:
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if machine
tips or falls.
1. Using a line wrench, loosen and remove brake
line to caliper. Place a container under caliper to
catch fluid draining from brake line.
2. Remove the brake caliper mounting bolts.
3. Remove brake caliper and drain fluid into
container. Do not reuse brake fluid.
FRONT CALIPER
DISASSEMBLY
1. Remove brake pad adjuster screw.
2. Push upper pad retainer pin inward and slip brake
pads past edge.
3. Remove mounting bracket, pin assembly and
dust boot.
Remove
Mounting Bracket
4. Remove piston, dust seal and piston seal.