Polaris 2005 Sportsman MV7, Service Manual

Page: 140 / 312

BODY / STEERING / SUSPENSION
5.6
FRONT RACK
REMOVAL/INSTALL
1. Remove the T--27 torx screws (A) on the front of
the rack.
2. Remove the two bolts (B) that secure the rubber
bumpers to the top rack.
14--16 ft.lbs. (19--22 Nm) for Reassembly
A
B
B
3. Remove the T--27 torx bolt and nut (C) from the
front corners of the rack (each side).
C
Reassembly: 14--16 ft.lbs. (19--22 Nm)
4. Remove the T--27 screws (C) that secure the tube
rack supports to the rear corner of the front rack
(each side).
Reassembly: 14--16 ft.lbs. (19--22 Nm)
C
C
5. Remove the two T--27 torx screws (C) on the top
of the rack.
Reassembly: 14--16 ft.lbs. (19--22 Nm)
C
6. Remove the two bolts (D) under the front rack.
The bolts secure the rack to the frame (each
side).
D
Reassembly: 14--16 ft.lbs. (19--22 Nm)
7. Lift the front rack from the atv.
8. For front rack installation, reverse the steps of
disassembly and use the torque specifications
listed.