Polaris 2005 Sportsman MV7, Service Manual

Page: 35 / 312

MAINTENANCE
2.17
FUEL SYSTEM
WARNING
Gasoline is extremely flammable and explosive
under certain conditions.
G
Always stop the engine and refuel
outdoors or in a well ventilated area.
G
Do not smoke or allow open flames
or sparks in or near the area where
refueling is performed or where
gasoline is stored.
G
Do not overfill the tank. Do not fill the
tank neck.
G
If you get gasoline in your eyes or if
you swallow gasoline, seek medical
attention immediately.
G
If you spill gasoline on your skin or
clothing, immediately wash it off with
soap and water and change clothing.
G
Never start the engine or let it run in
an enclosed area. Engine exhaust
fumes are poisonous and can result
loss of consciousness or death in a
short time.
G
Never drain the float bowl when the
engine is hot. Severe burns may
result.
FUEL VALVE AND FUEL
TANKS
The fuel valve (1) is located on the left side panel.
OFF: Turn the fuel valve off for vehicle storage and
when transporting.
REAR TANK: It is recommended to use the rear tank
fuel supply first. Switch to the front tank when the rear
tank is empty. It will be easier to monitor remaining fuel
at the front tank gauge.
FRONT TANK: Use the front tank fuel supply when
the rear tank is empty.
The front fuel tank filler cap (2) is located directly
below the handlebar. The rear fuel tank and filler cap
(3) are located behind the seat, under the rear rack.
FRONT
TANK
OFF
3
REAR
TANK
2
1
FUEL LINES
Fuel Lines
Fuel Pump
Fuel Filter
Impulse Line
1. Check fuel lines for signs of wear, deterioration,
damage or leakage. Replace if necessary.
2. Be sure fuel lines are routed properly and secured
with cable ties. CAUTION: Make sure lines are
not kinked or pinched.
3. Replace all fuel lines every two years.
NOTE: See Chapter 4 for fuel line routing diagram.