Polaris 2005 Sportsman MV7, Service Manual

Page: 242 / 312

BRAKES
9.10
2. Place new sealing washers on each side of banjo
line and torque banjo bolt to specification.
Brake Line
Banjo Bolt
Sealing Washers
Torque to 15 ft.lbs.
(21 Nm)
Hand Master Cylinder Clamp Bolt
Torque 25 in. lbs. (3 Nm)
Brake Line Banjo Bolt Torque
15 ft. lbs. (21 Nm)
3. Fill reservoir with DOT3 Brake Fluid ( PN
2870990 ).
Polaris DOT 3 Brake Fluid
(PN 2870990)
4. Follow bleeding procedure on Pages 9.7-9.8.
Check all connections for leaks and repair if
necessary.
FRONT PAD REMOVAL
1. Elevate and support front of machine.
CAUTION:
Use care when supporting vehicle so that it does
not tip or fall. Severe injury may occur if machine
tips or falls.
2. Remove the front wheel. Loosen pad adjuster
screw 2-3 turns.
3. Remove caliper from mounting bracket.
4. Push caliper piston into caliper bore slowly using
a C-clamp or locking pliers with pads installed.