Polaris 2005 Sportsman MV7, Service Manual, Page: 181 / 312

CLUTCH
6.23
6. Install the roller pin into the sheave assembly.
(Both sides). The flat side of the roller pin faces
downward when the shaft side is laying flat on the
bench.
Flat Side of Roller
Downward
7. Install the spring pins (C) to secure the roller pins.
Install until flush with sheave surface.
C
8. Install the spacer washer.
Install Spacer
Washer
9. Install the spring over the shaft.
Install Spring
10. Install the clutch rollers (D) onto each side of the
outside spider. Install the washers (E) and
E--clips (F) to secure the rollers. Spin the roller,
the rollers should spin freely.
11. Install the spider dampener (G) inside the outer
spider and install the inside spider plate (H).
D
E
F
Outer Spider
G
H
12. Install the clutch assembly into the Clutch Holding
Tool ( PU--47086 ). Install the spider assembly
onto the shaft with the retaining ring on top of the
spider. NOTE: Use the marks previously made to
align the skip tooth spider, or use the “X” on top of
the spider and align it with the skip tooth on the
shaft.
Align marks