Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 32 / 289

Transmission Fill Plug
Fill to bottom of fill plug threads
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MAINTENANCE
2.12
TRANSMISSION
LUBRICATION
The transmission lubricant level should be checked
and changed in accordance with the maintenance
schedule.
G
-- Check vent hose to be sure it is routed properly and
unobstructed.
G
-- Follow instructions on following pages to check /
change transmission lubricant.
G
-- Be sure vehicle is on a level surface.
To check the level:
1. Remove footwell from the right side of the vehicle.
2. Remove fill plug and visually inspect the oil level.
Level is correct when it reaches the bottom of the fill
hole as shown at right.
To change lubricant:
1. Remove footwell from the right side of the vehicle.
2. Remove transmission drain plug drain the oil. Catch
and discard used oil properly.
3. Clean and reinstall the drain plug with a new sealing
washer. Torque to specification.
4. Remove fill plug.
5. Add Polaris AGL Gearcase Lubricant to proper level
as described above.
6. Check for leaks.
7. Reinstall propshaft shield.
Specified Lubricant:
Polaris AGL Gearcase Lubricant ( PN 2873603 )
(Gallon) ( PN 2873602 ) (12 oz.)
Capacity: 32
±
1.6 oz. / 946 ml . . . .
Drain Plug / Fill Plug Torque:
14 ft. lbs. (19.4 Nm)
TRANSMISSION SPECIFICATIONS
Fill Plug
Drain Plug
(Opposite Side)
Correct Fluid Level:
Bottom Fill Plug Threads
AGL