Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 186 / 289

GENERAL INFORMATION
7.18
4. Inspect bearings on output and pinion shafts. To
replace, press new bearing on to shaft.
NOTE: Due to extremely close tolerances and
minimal wear, the bearings must be inspected
visually, and by feel. While rotating bearings by hand,
inspect for rough spots, discoloration, or corrosion.
The bearings should turn smoothly and quietly, with
no detectable up and down movement and minimal
movement side to side.
5. Clean pinion shaft and lock nut with PrimerN
t
and apply red LocTite
t
to threads. Tighten lock
nut to specification.
6. Install pinion shaft and pinion cover plate with new
o-ring and torque bolts to 14 ft. lbs. (19 Nm).
Pinion Shaft Lock Nut
Torque
65 ft. lbs. (89.7 Nm)
Cover Bolts Torque
14 ft. lbs. (19 Nm)
Equal Shims