Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 147 / 289

CLUTCH
6.5
PVT DISASSEMBLY
NOTE: Some fasteners and procedures will vary.
Refer to the appropriate parts manual for proper
fasteners and fastener placement. (See Page 6.6).
1. Remove seat.
2. Remove or loosen rear cab fasteners as
necessary to gain access to PVT outer cover.
3. Remove PVT air outlet duct hose.
4. Remove outer cover screws. Refer to Page 6.7.
5. Mark the drive belt direction of rotation and
remove drive belt. See Page 6.14 for drive belt
removal.
A
B
6. Install the Drive Clutch Holder ( PN 9314177 ) (A).
7. Remove drive clutch retaining bolt and remove
drive clutch using the Drive Clutch Holder ( PN
9314177 ) (B).
Drive Clutch Puller (PN 2870506)
Drive Clutch Holder (PN 9314177)
8. Remove driven clutch retaining bolt and driven
clutch. Use the Driven Clutch Puller ( PN
2870913 ) if necessary.
Driven Clutch Puller (PN 2870913)
Keep Spacers In Order
9. Remove driven clutch offset spacers from the
transmission input shaft.
10. Remove screws and retainer plate.
11. Remove inner cover retaining bolts at rear of
cover.
12. Remove cover along with foam seal on back of
cover or shaft.