Polaris 2004-2005 Sportsman 6x6, Service Manual

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CLUTCH
6.17
#3 1 Drive Clutch Cover
Bushing Removal/
Installation Tool (all
clutches)
5020629
#5 1 P--90 Driven Clutch
Cover Bushing Re-
moval Tool
5020631
#8 1 Main Puller Adapter 5020632
#9 1 Adapter Reducer 5010279
#10 1 Number Two Puller
Adapter
5020633
DRIVE CLUTCH MOVEABLE
SHEAVE - BUSHING
REMOVAL
#2
#3
#5
#8
#9 #10
1. Install handle end of the Piston Pin Puller ( PN
2870386 ) securely into bench vise and lightly
grease puller threads.
Piston Pin Puller (PN 2870386)
2. Remove nut from puller rod and set aside.
Piston Pin Puller
( PN 2870386 )
Main Puller Adaptor (#8)
3. Install the Main Puller Adapter (#8) ( PN 5020632 )
onto the Piston Pin Puller ( PN 2870386 ).
4. Insert the Number Two Adapter (#10) ( PN
5020633 ) into the bushing from belt side as
shown. With towers pointing toward vise, slide
sheave and bushing onto puller rod.
5. Install the nut removed in Step 2 onto end of puller
rod and hand tighten. Turn puller barrel to
increase tension on sheave if needed. Nut is left
hand thread