Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 216 / 289

GENERAL INFORMATION
9.8
9. Repeat procedure until clean fluid appears in
bleeder hose and all air has been purged. Add
fluid as necessary to maintain level in reservoir.
CAUTION:
Maintain at least 1/2
″
(1.27 cm) of brake fluid in the
reservoir to prevent air from entering the master
cylinder.
10. Tighten bleeder screw securely and remove
bleeder hose. Torque bleeder screw to 36--60 in.
lbs. (4--6.5 Nm).
11. Repeat procedure Steps 5-9 for the remaining
caliper(s).
12. Add brake fluid to the proper level.
Master Cylinder Fluid Level:
MAX level inside reservoir
Sight glass must look dark, if sight
glass is clear, fluid level is too low
13. Install diaphragm, cover, and screws. Torque the
screws to 5 in.lbs. (0.56 Nm).
Reservoir Cover Torque -
5 in. lbs. (0.56 Nm)
14. Field test machine at low speed before putting
into service. Check for proper braking action and
lever reserve. With lever firmly applied, lever
reserve should be no less than 1/2
″
(1.3 cm) from
handlebar.
15. Check brake system for fluid leaks and inspect all
hoses and lines for wear or abrasion. Replace
hose if wear or abrasion is found.