Polaris 2004-2005 Sportsman 6x6, Service Manual

Page: 192 / 289

GENERAL INFORMATION
7.24
5. Install foam seal and nut retainer with taper
toward locking hub. Install retaining ring.
O-ring
Spacer
6. Lubricate and install axle spacer and O-ring.
CONCENTRIC SWINGARM
MIDDLE AXLE INSTALLATION
1. Install axle from left to right.
2. Lubricate and install a new O-ring on right side of
axle. Slide the new O-ring against RH axle
bearing seal. Apply grease to sealing area on
inside of middle chain sprocket hub and slide
sprocket hub assembly onto the axle as the axle is
being installed. Seat the hub against O-ring and
bearing. Lubricate and install bearing spacer and
O-ring.
3. Seat the 38 tooth sprocket hub and hub against
O-ring and bearing. Lubricate and install bearing
between the spacer and O-ring.
G
F
E
4. Lubricate and install new O--rings (E), the bearing
spacer (G), and the swing arm housing (F) with
grease zerk facing away from chain sprockets.
H
E
5. Lubricate and install new O--ring (E) and locking
middle axle hub (H).