GENERAL INFORMATION
9.17
FRONT CALIPER
INSTALLATION
1. Install caliper on hub strut, and torque mounting
bolts.
18 ft. lbs.
(25 Nm)
Front Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm)
2. Install brake line and tighten securely with a line
wrench.
3. Install the adjuster screw and turn until stationary
pad contacts disc, then back off 1/2 turn.
4. Follow brake bleeding procedure outlined on
Pages 9.7-9.8.
5. Install wheels and torque wheel nuts to
specification.
Front Wheel Nut Torque
20 ft. lbs. (27 Nm).
REAR BRAKE PAD REMOVAL
1. Remove caliper mounting bolts and lift caliper off
of disc.
NOTE:
When removing caliper, be careful not to
damage brake line. Support caliper so as not to kink
or bend brake line.
NOTE:
Brake pads will be free when caliper is
removed from disc.
2. Clean the caliper with brake cleaner or alcohol.
3. Inspect O-Rings in caliper mounting ears.
Replace if necessary.
Measure
Thickness
4. Measure the thickness of the pad material.
Replace pads if worn beyond the service limit.
Summary of Contents for 2004-2005 Sportsman 6x6
Page 1: ...SPORTSMAN 6X6 6 59 0 18 31 504 SPORTSMAN 6X6 6 59 0 18 31 504...
Page 58: ...MAINTENANCE 2 38 NOTES...
Page 78: ...GENERAL INFORMATION 3 20 CYLINDER HEAD EXPLODED VIEW EH50PL EH50PL...
Page 126: ...GENERAL INFORMATION 4 14 NOTES...
Page 142: ...GENERAL INFORMATION 5 16 NOTES...
Page 198: ...GENERAL INFORMATION 7 30 NOTES...
Page 276: ...ELECTRICAL 10 48 NOTES...
Page 277: ...ELECTRICAL WIRING DIAGRAM 2004 SPORTSMAN 6X6...
Page 278: ...ELECTRICAL WIRING DIAGRAM 2004 SPORTSMAN 6X6 NOTES...
Page 279: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN 6X6 BUILT BEFORE JULY 12 2004...
Page 280: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN 6X6 BUILT BEFORE JULY 12 2004 NOTES...
Page 281: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN 6X6 BUILT AFTER JULY 12 2004...
Page 282: ...ELECTRICAL WIRING DIAGRAM 2005 SPORTSMAN 6X6 BUILT AFTER JULY 12 2004 NOTES...
Page 289: ...31 504 3ULQWHG LQ 86...