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33 

 

 

Drawing 40 Connecting an external alarming device, 
where: 1 

 ecoMAX800 regulator, 2 

 external alarming 

device, 3 

 U3 Module, consisting of relay RM 84-2012-

35-1006 RELPOL and base GZT80 RELPOL. 

 

If  the  regulator  is  to  control  an 
external  alarming  device,  you  must 
set the parameter 

auxiliary boiler off 

temperature

 

to “0”

  

MENU -> SERVICE SETTINGS -> 
BOILER SETTINGS -> AUXILIARY 
BOILER -> 

Auxiliary boiler off 

temperature

 

To  guarantee  proper  operation,  set  an 
appropriate  value  of  the  parameter 

Active 

alarms signalling code 

in: 

MENU  ->  SERVICE  SETTINGS  ->  BOILER 
SETTINGS  ->  ALARMS  -> 

Active  alarms 

signal code

 

Choosing  a value of 31 causes voltage to be 
fed  to  contact  30-31  if  any  alarm  occurs. 

After  setting  this  parameter  to  „0”,  the 

regulator  will  not  supply  voltage  in  the  case 
of any alarm. 
The 30-31 contact can be configured so that 
voltage  was  supplied  there  only  if  one  or 
more  alarms  occur.  The  value  to  which  this 
parameter should be set for individual alarms 
is presented in the following table: 
 

No f

uel 

 

Boiler ov

erh

eat

ed

 

Flam

rever

sed

 

CH boil

er 

tem

peratur

senso

r da

m

age 

 

Fe

ed

er tem

perat

ure

 

senso

r da

m

age

 

AL 1 

AL 2 

AL 3 

AL 4 

AL 5 

16 

 
Example:  if  you  set  the  value  of  the 

parameter to „8”, the voltage will be supplied 

to  the  contact  only  if  alarm  AL4  occurs. 

Setting “1” will cause the contact to signalize 
only  alarm  “1”.  Should  the  contact  signalize 

several  alarms,  e.g.  AL2  and  AL4,  sum  up 
the  values  corresponding  to  individual 
alarms,  i.e.  you  should  set  2  +  8  =  10.  If 
alarms AL1, AL2 and AL3 are to be signalled, 

set the parameter to “7”, as 1 + 2 + 4 = 7.

   

13.14

 

Connecting mixer 

The regulator cooperates only with servos of 
mixing valves equipped with limit switches. It 
is  prohibited  to  use  different  servos. 
Permitted servos are those which make a full 
revolution in 30 - 255 s. 
Description of connecting a mixer: 
- disable power supply to the regulator,  
-  determine  the  direction  in  which  the  servo 
opens/closes 

and 

make 

an 

electric 

connection  between  the  mixer  and  the 
regulator,  in  accordance  with  Drawing  31, 
and  with  the  documentation  provided  by  the 
valve  servo  manufacturer  (do  not  confuse 
the  valve  direction  of  opening  with  the 
direction of closing). 0 
-  connect  mixer  temperature  sensor  and 
mixer pump.  
-  turn  the  regulator  on  and  set  an 
appropriate 

valve  full  opening  time 

in  the 

mixer  service  settings,  in  accordance  with 
the servo manual. 
 -  disable  and  enable  power  supply  to  the 
regulator,  wait  until  the  servo  is  calibrated. 
During the calibration, the servo is closed by 
the 

valve  full  opening  time.

  Calibration  is 

signalled  in  the  MENU  Information 

  mixer 

info by sign “CAL”.

 

 -  make  sure  that  the  servo  opens  in  the 
correct  direction.  To  do  so,  open  MENU 
Information  and  go  to  tab  info-mixer,  or 
enter  the  regulator  manual  control.  If  the 
mixer does not open in the correct direction, 
change the electric connection. 
-  disable  and  enable  power  supply  to  the 
regulator, wait until the servo is calibrated.  
-  set  the  mixer  parameters  in  accordance 
with point 16.  

Summary of Contents for ecoMAX 80 R1

Page 1: ...EL FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE 1 2 APPLICABLE TO SOFTWARE MODULE PANEL v06 11 030 v06 10 014 v06 11 031 v06 10 015 v06 11 035 v06 10 016 v06 11 036 v06 10 017 v0...

Page 2: ......

Page 3: ...ION RATE 27 13 6 CONNECTING ELECTRICAL SYSTEM 27 13 7 PROTECTIVE CONNECTIONS 28 13 8 CONNECTING TEMPERATURE SENSORS 29 13 9 CONNECTING WEATHER SENSOR 29 13 10 CHECKING TEMPERATURE SENSORS 29 13 11 CON...

Page 4: ...AGE TO BOILER TEMP SENSOR 41 18 5 FEEDER TEMPERATURE SENSOR DAMAGE 41 18 6 NO COMMUNICATION 41 19 EXTRA FUNCTIONS 43 19 1 POWER SUPPLY DECAY 43 19 2 PROTECTION AGAINST FREEZING 43 19 3 PREVENTIVE COOL...

Page 5: ...facturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means that in the case of m...

Page 6: ...ve way Regulator can cooperate with an additional control panel situated in living quarters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Informa...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAX 800 model R1...

Page 8: ...mp mode DHW cont hysteresis DHW disinfection Mixer 1 settings Mixer 2 settings Mixer 3 settings Clock Screen brightness Language Feeder Manual Restore default val Service settings Feeder Fan CH pump D...

Page 9: ...to active intervals W symbol of increase in the preset boiler temperature for the time of filling the domestic hot water DHW tank M symbol of increasing the preset boiler temperature due to mixer cycl...

Page 10: ...mode the CH pump is turned off which can increase the boiler temperature 8 6 FIRING UP Enter the LIGHT mode by selecting the LIGHT operation mode and pressing the TOUCH and PLAY button The LIGHT mode...

Page 11: ...tandard mode described in this section of the manual and automatic setting Fuzzy Logic1 1 Fuzzy Logic available only in special versions of the regulator In order to enable the Standard regulation mod...

Page 12: ...gulator automatically switches into the CONTROL mode 8 8 OPERATION Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic the regulator works in the OPERATION mod...

Page 13: ...earing in mind that too long an interval can make the furnace fall in during the boiler standstills yet setting an insufficient time will lead to an increase in the boiler temperature The feeder and a...

Page 14: ...ic hot water temperature can be also set at the main window Press the TOUCH and PLAY knob in the main window The preset boiler temperature flashes press the knob again to make the DHW temperature flas...

Page 15: ...select a proper heating curve Guidelines for setting proper heating curve floor heating 0 2 0 6 radiator heating 1 0 1 6 boiler 1 8 4 Drawing 15 heating curves Tips for selecting appropriate heating...

Page 16: ...ture unchanged Between 22 00 and 23 59 the regulator will lower the preset boiler temperature by 3 C The time period is skipped if its decrease value is 0 even if hours are specified Decrease in the p...

Page 17: ...verheat 8 20 Manual control The regulator provides a possibility of manual activation of an executive device e g a pump feeder motor or blower Thanks to this functionality you can check whether the gi...

Page 18: ......

Page 19: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800 model R1...

Page 20: ...Max boiler temp Min fan power CH system type Room thermostat Out temp control Heating curve Fuel detect time Feed time CONTR Extend fan time Max feeder temp Min return temp Return temp hysteresis Ret...

Page 21: ...ngs 2 Integr time const Valve opening time Mixer operat Min mixer temp Max mixer temp Proportional band OFF CH ON Floor h ON Pump only Mixer settings 3 Integr time const Valve opening time Mixer opera...

Page 22: ...its operation only after the boiler exceeds the CH pump start temp by default 40 O C Mixer pump and servo start operation regardless of the value of the parameter CH pump start temp The mixer servo 1...

Page 23: ...on service settings boiler settings Heating curve 1 8 4 service settings boiler settings Brief description The CH pump 11 and the DHW pump 12 can start their operation only after the boiler exceeds t...

Page 24: ...o C cuts off power supply of mixer pump when the maximum temperature is exceeded the thermostat is not part of the ecoMAX 800 regulator set 27 return temperature sensor 28 thermostatic three way valve...

Page 25: ...direct effects of weather i e rain and sunlight Storage and transport temperature cannot exceed the range of 15 65 C During transport the device cannot be exposed to vibrations greater than those typi...

Page 26: ...re of the panel surroundings will be lowered in such case use other methods 13 4 Executive module installation The enclosure must provide protection rate appropriate for the environmental conditions i...

Page 27: ...tallation Drawing 29a provides and explanation After enclosing in accordance with this drawing the device has protection rate IP 20 from the front side of the executive module enclosure specified on t...

Page 28: ...al strip contacted with the metal casing of the regulator The fitting should be connected to the regulator terminal marked with symbol and with grounding terminals of the devices connected to the regu...

Page 29: ...to temperature up to 100 C 13 9 Connecting weather sensor The regulator cooperates only with a weather sensor of the CT4 P type The sensor should be installed on the coldest wall of the building usua...

Page 30: ...the purposes of precise adjustment of temperature in the heated rooms it is possible to enable blockade of the CH pump by disconnection of contactors of the room thermostat In order to enable the CH...

Page 31: ...sabled Drawing 36 Enabling control of a reserve boiler MENU SERVICE SETTINGS BOILER SETTINGS AUXILIARY BOILER Auxiliary boiler off temperature Control over a reserve boiler is disabled if the aforemen...

Page 32: ...de free gravitational flow of water in the boiler cycle the effective diameter of the switching valve 4 must be greater or equal to the diameter of the boiler cycle pipe 7 The presented hydraulic diag...

Page 33: ...2 and AL4 sum up the values corresponding to individual alarms i e you should set 2 8 10 If alarms AL1 AL2 and AL3 are to be signalled set the parameter to 7 as 1 2 4 7 13 14 Connecting mixer The regu...

Page 34: ...that a safety temperature limiter is used 13 16 Connecting additional panel It is possible to connect an additional control panel situated in the living quarters e g in a kitchen The additional panel...

Page 35: ...ons Detailed information can be found in point 8 16 and 13 9 14 4 Heating curve This parameters allows selection of appropriate heating curve Detailed information can be found in point 8 16 Drawing 44...

Page 36: ...ow operation In the CONTROL mode after feeding a dose of fuel and disabling the feeder the fan continues to work for the time of extend fan time in order to light up the supplied fuel in accordance wi...

Page 37: ...ous for maintaining the room temperature at constant level The heating medium accumulated in the system has high thermal inertia and heating it after the thermostat contacts are shorted can take too l...

Page 38: ...n Do not enable this option if the system is made of pipes vulnerable to high temperature in such case we recommend setting the mixer to FLOOR h ON FLOOR h ON choose this option if the mixer cycle fee...

Page 39: ...etting too low values can cause over regulation of temperature and faster wear of the servo It is recommended to set this parameter within the range of 80 140 by default 110 16 6 Valve opening time En...

Page 40: ...tion against boiler overheating is twofold First after exceeding the boiler cooling preventive temp by default 90 C the regulator tries to decrease the boiler temperature by dropping the excessive hea...

Page 41: ...ting the regulator Check the sensor and possibly replace it The method of checking the temperature sensor is described in point 13 10 Drawing 48 View of alarm boiler temperature sensor failure 18 5 Fe...

Page 42: ...42 parameters If an alarm occur it will take action in accordance with the given alarm Check the lead connecting the control panel with the executive module and replace or repair it...

Page 43: ...the boiler is not in use This function can be enabled also when the regulator is turned off via keyboard regulator in STAND BY and in the STOP mode 20 REPLACEMENT OF PARTS AND SUBASSEMBLIES When orde...

Page 44: ...ht after turning the regulator on Drawing 52 View of display after turning the regulator on where 1 control panel software number 2 executive module software number The regulator can operate improperl...

Page 45: ...e fan power parameter fan power check if the safety temperature limiter STB jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected if the boiler manufacture...

Page 46: ...in the DHW SUMMER mode the heaters are hot and the boiler overheats Increase the parameter Extend DHW pump time in order to cool down the boiler 10 the DHW pump is active even if the DHW tank has been...

Page 47: ...eed to be arranged between the boiler manufacturer and the PLUM sp z o o company After fitting the regulator the boiler manufacturer selects the boiler type which causes loading of default values This...

Page 48: ...rature It is possible to record data from 1024 days back that is from about 3 years You can clear the data from the regulator memory only after connecting the regulator to a computer In order to enter...

Page 49: ...name 1 No fuel 2 Boiler overheated 3 Flame recessed to retort 4 Boiler temperature sensor damage 5 Feeder temperature sensor damage Caution A temperature record of about 108 C is an evidence that the...

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