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13 

 

The  CONTROL  mode  can  be  active  both 
during  manual  and  automatic  (Fuzzy  Logic) 
regulation. 
The  regulator  switches  into  the  CONTROL 

mode  automatically,  without  the  user’s 

interference: 
-  in 

Standard 

regulation  mode 

after 

reaching the preset boiler temperature, 
-  in 

Fuzzy  logic 

regulation  mode 

  after 

exceeding  the  preset  CH  temperature  by  + 

5°C.

  In  the  Fuzzy  logic  mode,  the  regulator 

tries  not  to  switch  into  CONTROL  and  to 
supply  as  much  heat  as  the  CH  system 
requires at the time. 
 
In  the  CONTROL  mode,  the  regulator 
supervises  the  furnace,  so  that  it  would  not 
go out. For this purpose, the airflow and the 
feeder  are  activated  only  once  in  a  while, 
less  frequently  than  in  the  OPERATION 
mode.  There  is  no  further  increase  in 
temperature. 
The  airflow  does  not  work  continuously,  it  is 
enabled  cyclically,  together  with  the  fuel 
feeder, which prevents the flame from going 
out during the boiler standstill.  

 

Drawing 12 View of the main window in the CONTROL 
mode 

 

Drawing 13 Fan and feeder operation cycles in the 
CONTROL mode 

The  interval  between  operations  of  airflow 
and  feeder  is  determined  by  the  parameter 

feed interval CONTR

 available in: 

MENU -> FEED INTERVAL CONTR 

This  time  should  be  set  in  accordance  with 

the  boiler  manufacturer’s  recommendations.

 

The  time  should  be  chosen  bearing  in  mind, 
that  too  long  an  interval  can  make  the 
furnace  fall  in  during  the  boiler  standstills, 
yet setting an insufficient time will lead to an 
increase  in  the  boiler  temperature.  The 
feeder  and  airflow  operation  time  in  the 
CONTROL  mode  is  set  using  the  parameter 

feed time CONTR

, available in: 

MENU  ->  SERVICE  SETTINGS  ->  BOILER 
SETTINGS ->FEED TIME CONTR

 

 

The  time  of 

extend  fan  time 

in  order  to  fire 

up the fuel after is has been fed is set in:

MENU  ->  SERVICE  SETTINGS  ->  BOILER 
SETTINGS -> EXTEND FAN TIME

 

 

Set  the  parameters 

feed  interval 

CONTR,  feed  time  CONTR

and 

extend fan time 

to allow the boiler 

temperature  gradually  drop  in  this 
mode.  Wrong  settings  can  make 
the boiler overheat.  

 

 

The regulator automatically extends 
the time of 

feed interval  CONTR 

by 

half  if  the  boiler  temperature 
exceeds the preset CH temperature 
by 3

o

C, and extends it twofold if the 

boiler  temperature  exceeds  the 
preset boiler temperature by 5

o

C.

 

 
In  the  CONTROL  mode,  the  fan  works  with 
identical  power  as  in  the  OPERATION  mode, 
equal to the 

fan power 

parameter. 

If  in  this  mode  the  room  thermostat 
disconnects  its  contacts,  thus  signalling  that 
the  preset  temperature  has  been  reached, 
then the regulator: 

·

 

lowers  the  preset  CH  temperature  by 

the 

parameter 

decrease 

in 

temperature on account of thermostat

 

(MENU  ->  SERVICE  SETTINGS  -> 
PASSWORD  ->  BOILER  SETTINGS  -> 
ROOM THERMOSTAT), 

·

 

disables  the  CH  pump  for  the 

CH 

pump  start  temp.  with  thermostat  on

 

(MENU  ->  SERVICE  SETTINGS  -> 
PASSWORD  ->  CH/DHW  SETTINGS  -
> CH STANDSTILL.  

Summary of Contents for ecoMAX 80 R1

Page 1: ...EL FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE 1 2 APPLICABLE TO SOFTWARE MODULE PANEL v06 11 030 v06 10 014 v06 11 031 v06 10 015 v06 11 035 v06 10 016 v06 11 036 v06 10 017 v0...

Page 2: ......

Page 3: ...ION RATE 27 13 6 CONNECTING ELECTRICAL SYSTEM 27 13 7 PROTECTIVE CONNECTIONS 28 13 8 CONNECTING TEMPERATURE SENSORS 29 13 9 CONNECTING WEATHER SENSOR 29 13 10 CHECKING TEMPERATURE SENSORS 29 13 11 CON...

Page 4: ...AGE TO BOILER TEMP SENSOR 41 18 5 FEEDER TEMPERATURE SENSOR DAMAGE 41 18 6 NO COMMUNICATION 41 19 EXTRA FUNCTIONS 43 19 1 POWER SUPPLY DECAY 43 19 2 PROTECTION AGAINST FREEZING 43 19 3 PREVENTIVE COOL...

Page 5: ...facturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means that in the case of m...

Page 6: ...ve way Regulator can cooperate with an additional control panel situated in living quarters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Informa...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAX 800 model R1...

Page 8: ...mp mode DHW cont hysteresis DHW disinfection Mixer 1 settings Mixer 2 settings Mixer 3 settings Clock Screen brightness Language Feeder Manual Restore default val Service settings Feeder Fan CH pump D...

Page 9: ...to active intervals W symbol of increase in the preset boiler temperature for the time of filling the domestic hot water DHW tank M symbol of increasing the preset boiler temperature due to mixer cycl...

Page 10: ...mode the CH pump is turned off which can increase the boiler temperature 8 6 FIRING UP Enter the LIGHT mode by selecting the LIGHT operation mode and pressing the TOUCH and PLAY button The LIGHT mode...

Page 11: ...tandard mode described in this section of the manual and automatic setting Fuzzy Logic1 1 Fuzzy Logic available only in special versions of the regulator In order to enable the Standard regulation mod...

Page 12: ...gulator automatically switches into the CONTROL mode 8 8 OPERATION Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic the regulator works in the OPERATION mod...

Page 13: ...earing in mind that too long an interval can make the furnace fall in during the boiler standstills yet setting an insufficient time will lead to an increase in the boiler temperature The feeder and a...

Page 14: ...ic hot water temperature can be also set at the main window Press the TOUCH and PLAY knob in the main window The preset boiler temperature flashes press the knob again to make the DHW temperature flas...

Page 15: ...select a proper heating curve Guidelines for setting proper heating curve floor heating 0 2 0 6 radiator heating 1 0 1 6 boiler 1 8 4 Drawing 15 heating curves Tips for selecting appropriate heating...

Page 16: ...ture unchanged Between 22 00 and 23 59 the regulator will lower the preset boiler temperature by 3 C The time period is skipped if its decrease value is 0 even if hours are specified Decrease in the p...

Page 17: ...verheat 8 20 Manual control The regulator provides a possibility of manual activation of an executive device e g a pump feeder motor or blower Thanks to this functionality you can check whether the gi...

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Page 19: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800 model R1...

Page 20: ...Max boiler temp Min fan power CH system type Room thermostat Out temp control Heating curve Fuel detect time Feed time CONTR Extend fan time Max feeder temp Min return temp Return temp hysteresis Ret...

Page 21: ...ngs 2 Integr time const Valve opening time Mixer operat Min mixer temp Max mixer temp Proportional band OFF CH ON Floor h ON Pump only Mixer settings 3 Integr time const Valve opening time Mixer opera...

Page 22: ...its operation only after the boiler exceeds the CH pump start temp by default 40 O C Mixer pump and servo start operation regardless of the value of the parameter CH pump start temp The mixer servo 1...

Page 23: ...on service settings boiler settings Heating curve 1 8 4 service settings boiler settings Brief description The CH pump 11 and the DHW pump 12 can start their operation only after the boiler exceeds t...

Page 24: ...o C cuts off power supply of mixer pump when the maximum temperature is exceeded the thermostat is not part of the ecoMAX 800 regulator set 27 return temperature sensor 28 thermostatic three way valve...

Page 25: ...direct effects of weather i e rain and sunlight Storage and transport temperature cannot exceed the range of 15 65 C During transport the device cannot be exposed to vibrations greater than those typi...

Page 26: ...re of the panel surroundings will be lowered in such case use other methods 13 4 Executive module installation The enclosure must provide protection rate appropriate for the environmental conditions i...

Page 27: ...tallation Drawing 29a provides and explanation After enclosing in accordance with this drawing the device has protection rate IP 20 from the front side of the executive module enclosure specified on t...

Page 28: ...al strip contacted with the metal casing of the regulator The fitting should be connected to the regulator terminal marked with symbol and with grounding terminals of the devices connected to the regu...

Page 29: ...to temperature up to 100 C 13 9 Connecting weather sensor The regulator cooperates only with a weather sensor of the CT4 P type The sensor should be installed on the coldest wall of the building usua...

Page 30: ...the purposes of precise adjustment of temperature in the heated rooms it is possible to enable blockade of the CH pump by disconnection of contactors of the room thermostat In order to enable the CH...

Page 31: ...sabled Drawing 36 Enabling control of a reserve boiler MENU SERVICE SETTINGS BOILER SETTINGS AUXILIARY BOILER Auxiliary boiler off temperature Control over a reserve boiler is disabled if the aforemen...

Page 32: ...de free gravitational flow of water in the boiler cycle the effective diameter of the switching valve 4 must be greater or equal to the diameter of the boiler cycle pipe 7 The presented hydraulic diag...

Page 33: ...2 and AL4 sum up the values corresponding to individual alarms i e you should set 2 8 10 If alarms AL1 AL2 and AL3 are to be signalled set the parameter to 7 as 1 2 4 7 13 14 Connecting mixer The regu...

Page 34: ...that a safety temperature limiter is used 13 16 Connecting additional panel It is possible to connect an additional control panel situated in the living quarters e g in a kitchen The additional panel...

Page 35: ...ons Detailed information can be found in point 8 16 and 13 9 14 4 Heating curve This parameters allows selection of appropriate heating curve Detailed information can be found in point 8 16 Drawing 44...

Page 36: ...ow operation In the CONTROL mode after feeding a dose of fuel and disabling the feeder the fan continues to work for the time of extend fan time in order to light up the supplied fuel in accordance wi...

Page 37: ...ous for maintaining the room temperature at constant level The heating medium accumulated in the system has high thermal inertia and heating it after the thermostat contacts are shorted can take too l...

Page 38: ...n Do not enable this option if the system is made of pipes vulnerable to high temperature in such case we recommend setting the mixer to FLOOR h ON FLOOR h ON choose this option if the mixer cycle fee...

Page 39: ...etting too low values can cause over regulation of temperature and faster wear of the servo It is recommended to set this parameter within the range of 80 140 by default 110 16 6 Valve opening time En...

Page 40: ...tion against boiler overheating is twofold First after exceeding the boiler cooling preventive temp by default 90 C the regulator tries to decrease the boiler temperature by dropping the excessive hea...

Page 41: ...ting the regulator Check the sensor and possibly replace it The method of checking the temperature sensor is described in point 13 10 Drawing 48 View of alarm boiler temperature sensor failure 18 5 Fe...

Page 42: ...42 parameters If an alarm occur it will take action in accordance with the given alarm Check the lead connecting the control panel with the executive module and replace or repair it...

Page 43: ...the boiler is not in use This function can be enabled also when the regulator is turned off via keyboard regulator in STAND BY and in the STOP mode 20 REPLACEMENT OF PARTS AND SUBASSEMBLIES When orde...

Page 44: ...ht after turning the regulator on Drawing 52 View of display after turning the regulator on where 1 control panel software number 2 executive module software number The regulator can operate improperl...

Page 45: ...e fan power parameter fan power check if the safety temperature limiter STB jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected if the boiler manufacture...

Page 46: ...in the DHW SUMMER mode the heaters are hot and the boiler overheats Increase the parameter Extend DHW pump time in order to cool down the boiler 10 the DHW pump is active even if the DHW tank has been...

Page 47: ...eed to be arranged between the boiler manufacturer and the PLUM sp z o o company After fitting the regulator the boiler manufacturer selects the boiler type which causes loading of default values This...

Page 48: ...rature It is possible to record data from 1024 days back that is from about 3 years You can clear the data from the regulator memory only after connecting the regulator to a computer In order to enter...

Page 49: ...name 1 No fuel 2 Boiler overheated 3 Flame recessed to retort 4 Boiler temperature sensor damage 5 Feeder temperature sensor damage Caution A temperature record of about 108 C is an evidence that the...

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