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21

 

Description of possible faults 

Signs of a fault 

Hints 

1.

 

The  display  is  blank 

despite  connection  to 
power supply. 

Check: 

§

 

if the main fuse is burnt-out, replace if so, 

§

 

if  the  lead  connecting  the  panel  with  the  module  is  properly 
plugged in, and if 

it’s

 not damaged 

2.

 

Preset  CH  temperature 

on 

the 

display 

is 

different 

than 

the 

programmed one 

Check: 

§

 

whether the domestic hot water tank is filled at the time and the 
preset domestic hot water temperature is higher than the preset 
CH  temperature;  if  so,  the  difference  of  readouts  will  disappear 
after  the  domestic  hot  water  is  filled,  or  after  decreasing  the 
preset domestic hot water temperature. 

§

 

whether  the  room  thermostat  is  on 

  set  the  service  parameter 

Lower preset CH temp. to thermostat 

to “0”

 

§

 

if the time periods are on 

 enable time periods 

3.

 

CH pump is inoperative 

Check: 

§

 

whether the boiler exceeded the parameter 

CH pump start temp. 

 wait or decrease the 

CH pump start temp.

 

§

 

if  the  room  thermostat  is  not  blocking  the  CH  pump  -  set  the 
parameter 

CH pump start temp. with thermostat on

 

to “0”.

 

§

 

if  the  DHW  priority,  which  blocks  the  central  heating  pump,  is 
enabled 

  disable  the  priority  by  setting  the 

DHW  mode 

to 

No 

priority

§

 

whether the central heating pump is not damaged or clogged. 

4.

 

CH  pump  switches  off 

temporarily 

§

 

If this happens when the boiler temperature is 10

o

C lower than 

the  preset  boiler  temperature,  it  is  a  normal  symptom 
connected with detection of fuel shortage 

5.

 

The fan is inoperative 

§

 

increase the fan power (parameter 

fan power

), 

§

 

check  if  the  safety  temperature  limiter  STB  jumper  is  on 
terminals  1-2  (the  jumper  should  be  placed  only  if  no 
temperature limiter is connected). 

§

 

if the boiler manufacturer equipped it with a temperature limiter 
STB  with  manual  return  to  the  initial  position,  unlock  it  by 
removing the lid and pushing the button, in accordance with the 
documentation provided by the boiler manufacturer. 

§

 

Check setting of the parameter 

Feeder and Fan power 

and set it 

to 

ON,

 

§

 

check the fan and replace it if necessary 

6.

 

Fuel 

feeder 

inoperative/does 

not 

feed 

§

 

Check if the feeder leads are properly connected to terminals 

§

 

If temperature limiter STB is connected to terminals 1-2, check if 
the circuit is not cut off due to boiler overheating, 

§

 

Check if the feeder motor is in working order,

 

§

 

Check  setting  of  the  parameter 

Fuel  feeder  and  Fan  power 

and 

set it to 

ON

§

 

If you can hear the motor working but the fuel is not fed, replace 
the cotter pin in the fuel feeder coupling, in accordance with the 
boiler manual 

7.

 

When the Fuzzy Logic 

mode is on, the fuel is 
not burnt out 
completely, and there 
are fuel remnants in the 
ashes 

§

 

Open the fan aperture and/or fan return flap to the maximum 

§

 

Clean ducts which supply air to the furnace 

§

 

Check if the seal between the fan and the boiler casing is in 

working order, 

§

 

Make sure that the proper fuel type is selected (if other fuel 

types can be selected in the regulator) 

 in the fuzzy logic mode, 

combustion of mixed fines and eco-peal coal is not allowed. 

§

 

Unseal the boiler room window, thus providing sufficient 

amounts of fresh air. 

8.

 

The 

temperature 

is 

§

 

Check if there is good thermal contact between the temperature 

Summary of Contents for ecoMAX 80 R1

Page 1: ...EL FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE 1 2 APPLICABLE TO SOFTWARE MODULE PANEL v06 11 030 v06 10 014 v06 11 031 v06 10 015 v06 11 035 v06 10 016 v06 11 036 v06 10 017 v0...

Page 2: ......

Page 3: ...ION RATE 27 13 6 CONNECTING ELECTRICAL SYSTEM 27 13 7 PROTECTIVE CONNECTIONS 28 13 8 CONNECTING TEMPERATURE SENSORS 29 13 9 CONNECTING WEATHER SENSOR 29 13 10 CHECKING TEMPERATURE SENSORS 29 13 11 CON...

Page 4: ...AGE TO BOILER TEMP SENSOR 41 18 5 FEEDER TEMPERATURE SENSOR DAMAGE 41 18 6 NO COMMUNICATION 41 19 EXTRA FUNCTIONS 43 19 1 POWER SUPPLY DECAY 43 19 2 PROTECTION AGAINST FREEZING 43 19 3 PREVENTIVE COOL...

Page 5: ...facturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means that in the case of m...

Page 6: ...ve way Regulator can cooperate with an additional control panel situated in living quarters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Informa...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAX 800 model R1...

Page 8: ...mp mode DHW cont hysteresis DHW disinfection Mixer 1 settings Mixer 2 settings Mixer 3 settings Clock Screen brightness Language Feeder Manual Restore default val Service settings Feeder Fan CH pump D...

Page 9: ...to active intervals W symbol of increase in the preset boiler temperature for the time of filling the domestic hot water DHW tank M symbol of increasing the preset boiler temperature due to mixer cycl...

Page 10: ...mode the CH pump is turned off which can increase the boiler temperature 8 6 FIRING UP Enter the LIGHT mode by selecting the LIGHT operation mode and pressing the TOUCH and PLAY button The LIGHT mode...

Page 11: ...tandard mode described in this section of the manual and automatic setting Fuzzy Logic1 1 Fuzzy Logic available only in special versions of the regulator In order to enable the Standard regulation mod...

Page 12: ...gulator automatically switches into the CONTROL mode 8 8 OPERATION Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic the regulator works in the OPERATION mod...

Page 13: ...earing in mind that too long an interval can make the furnace fall in during the boiler standstills yet setting an insufficient time will lead to an increase in the boiler temperature The feeder and a...

Page 14: ...ic hot water temperature can be also set at the main window Press the TOUCH and PLAY knob in the main window The preset boiler temperature flashes press the knob again to make the DHW temperature flas...

Page 15: ...select a proper heating curve Guidelines for setting proper heating curve floor heating 0 2 0 6 radiator heating 1 0 1 6 boiler 1 8 4 Drawing 15 heating curves Tips for selecting appropriate heating...

Page 16: ...ture unchanged Between 22 00 and 23 59 the regulator will lower the preset boiler temperature by 3 C The time period is skipped if its decrease value is 0 even if hours are specified Decrease in the p...

Page 17: ...verheat 8 20 Manual control The regulator provides a possibility of manual activation of an executive device e g a pump feeder motor or blower Thanks to this functionality you can check whether the gi...

Page 18: ......

Page 19: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800 model R1...

Page 20: ...Max boiler temp Min fan power CH system type Room thermostat Out temp control Heating curve Fuel detect time Feed time CONTR Extend fan time Max feeder temp Min return temp Return temp hysteresis Ret...

Page 21: ...ngs 2 Integr time const Valve opening time Mixer operat Min mixer temp Max mixer temp Proportional band OFF CH ON Floor h ON Pump only Mixer settings 3 Integr time const Valve opening time Mixer opera...

Page 22: ...its operation only after the boiler exceeds the CH pump start temp by default 40 O C Mixer pump and servo start operation regardless of the value of the parameter CH pump start temp The mixer servo 1...

Page 23: ...on service settings boiler settings Heating curve 1 8 4 service settings boiler settings Brief description The CH pump 11 and the DHW pump 12 can start their operation only after the boiler exceeds t...

Page 24: ...o C cuts off power supply of mixer pump when the maximum temperature is exceeded the thermostat is not part of the ecoMAX 800 regulator set 27 return temperature sensor 28 thermostatic three way valve...

Page 25: ...direct effects of weather i e rain and sunlight Storage and transport temperature cannot exceed the range of 15 65 C During transport the device cannot be exposed to vibrations greater than those typi...

Page 26: ...re of the panel surroundings will be lowered in such case use other methods 13 4 Executive module installation The enclosure must provide protection rate appropriate for the environmental conditions i...

Page 27: ...tallation Drawing 29a provides and explanation After enclosing in accordance with this drawing the device has protection rate IP 20 from the front side of the executive module enclosure specified on t...

Page 28: ...al strip contacted with the metal casing of the regulator The fitting should be connected to the regulator terminal marked with symbol and with grounding terminals of the devices connected to the regu...

Page 29: ...to temperature up to 100 C 13 9 Connecting weather sensor The regulator cooperates only with a weather sensor of the CT4 P type The sensor should be installed on the coldest wall of the building usua...

Page 30: ...the purposes of precise adjustment of temperature in the heated rooms it is possible to enable blockade of the CH pump by disconnection of contactors of the room thermostat In order to enable the CH...

Page 31: ...sabled Drawing 36 Enabling control of a reserve boiler MENU SERVICE SETTINGS BOILER SETTINGS AUXILIARY BOILER Auxiliary boiler off temperature Control over a reserve boiler is disabled if the aforemen...

Page 32: ...de free gravitational flow of water in the boiler cycle the effective diameter of the switching valve 4 must be greater or equal to the diameter of the boiler cycle pipe 7 The presented hydraulic diag...

Page 33: ...2 and AL4 sum up the values corresponding to individual alarms i e you should set 2 8 10 If alarms AL1 AL2 and AL3 are to be signalled set the parameter to 7 as 1 2 4 7 13 14 Connecting mixer The regu...

Page 34: ...that a safety temperature limiter is used 13 16 Connecting additional panel It is possible to connect an additional control panel situated in the living quarters e g in a kitchen The additional panel...

Page 35: ...ons Detailed information can be found in point 8 16 and 13 9 14 4 Heating curve This parameters allows selection of appropriate heating curve Detailed information can be found in point 8 16 Drawing 44...

Page 36: ...ow operation In the CONTROL mode after feeding a dose of fuel and disabling the feeder the fan continues to work for the time of extend fan time in order to light up the supplied fuel in accordance wi...

Page 37: ...ous for maintaining the room temperature at constant level The heating medium accumulated in the system has high thermal inertia and heating it after the thermostat contacts are shorted can take too l...

Page 38: ...n Do not enable this option if the system is made of pipes vulnerable to high temperature in such case we recommend setting the mixer to FLOOR h ON FLOOR h ON choose this option if the mixer cycle fee...

Page 39: ...etting too low values can cause over regulation of temperature and faster wear of the servo It is recommended to set this parameter within the range of 80 140 by default 110 16 6 Valve opening time En...

Page 40: ...tion against boiler overheating is twofold First after exceeding the boiler cooling preventive temp by default 90 C the regulator tries to decrease the boiler temperature by dropping the excessive hea...

Page 41: ...ting the regulator Check the sensor and possibly replace it The method of checking the temperature sensor is described in point 13 10 Drawing 48 View of alarm boiler temperature sensor failure 18 5 Fe...

Page 42: ...42 parameters If an alarm occur it will take action in accordance with the given alarm Check the lead connecting the control panel with the executive module and replace or repair it...

Page 43: ...the boiler is not in use This function can be enabled also when the regulator is turned off via keyboard regulator in STAND BY and in the STOP mode 20 REPLACEMENT OF PARTS AND SUBASSEMBLIES When orde...

Page 44: ...ht after turning the regulator on Drawing 52 View of display after turning the regulator on where 1 control panel software number 2 executive module software number The regulator can operate improperl...

Page 45: ...e fan power parameter fan power check if the safety temperature limiter STB jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected if the boiler manufacture...

Page 46: ...in the DHW SUMMER mode the heaters are hot and the boiler overheats Increase the parameter Extend DHW pump time in order to cool down the boiler 10 the DHW pump is active even if the DHW tank has been...

Page 47: ...eed to be arranged between the boiler manufacturer and the PLUM sp z o o company After fitting the regulator the boiler manufacturer selects the boiler type which causes loading of default values This...

Page 48: ...rature It is possible to record data from 1024 days back that is from about 3 years You can clear the data from the regulator memory only after connecting the regulator to a computer In order to enter...

Page 49: ...name 1 No fuel 2 Boiler overheated 3 Flame recessed to retort 4 Boiler temperature sensor damage 5 Feeder temperature sensor damage Caution A temperature record of about 108 C is an evidence that the...

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