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General information 

The  ecoMAX  800  boiler  regulator,  model  R1, 
version ec, is a modern electronic device the 
purpose of which  is to control operation of a 
coal-fired  boiler  with  a  feeding  screw.  The 
regulator is a multipurpose device: 

-

 

it automatically maintains a preset boiler 

temperature  by  controlling  the  fuel 
combustion process, 

-

 

it  controls  timing  of  feeding  screw  and 

fan, 

-

 

it  automatically  stabilizes  a  preset 

temperature  of  the  domestic  hot  water 
tank, 

-

 

it  automatically  maintains  a  preset 

temperature of one heating  mixer  cycle, 
and  after  equipping  the  regulator  with 
an 

extension 

module, 

it 

controls 

(altogether)  operation  of  three  heating 
mixer cycles, 

The preset temperature of heating cycles and 
boiler  can  be  set  on  the  basis  of  a  weather 
sensor readouts. 
The  regulator  features  an  individual  fuzzy 
logic  function.  It  allows  to  optimize  the 
combustion  process,  which  is  in  favour  of 
natural 

preservation, 

decreases 

fuel 

consumption  and  relieves  the  user  of  the 
necessity 

of 

adjusting 

the 

burner 

parameters. 
Possibility 

of 

cooperation 

with 

room 

thermostats,  separate  for  each  heating 
cycles,  facilitates  maintaining  comfortable 
temperature in  the heated rooms. Moreover, 
if  need  arises,  the  device  enables  a  reserve 
boiler (gas- or oil-fired).  
The 

device 

has 

modular 

construction, 

consisting  of  a  control  panel,  the  main 
executive  module,  and,  optionally,  a  control 
module for two additional mixer cycles.  
The  device  is  operated  in  an  easy  and 
intuitive way.  
Regulator  can  cooperate  with  an  additional 
control  panel  situated  in  living  quarters.  It 
can  be  used  in  a  household  and  similar 
facilities,  as  well  as  in  light  industrialized 
facilities. 

3

 

Information about documentation 

The regulator manual is a supplement for the 
boiler  manual.  In  particular,  except  for  this 
manual,  the  boiler  manual  should  also  be 

observed.  The  regulator  manual  is  divided 
into  two  parts:  for  user  and  fitter.  Yet,  both 
parts 

contain 

important 

information, 

significant  for  safety  issues,  hence  the  user 
should read both parts of the manual. 
We  are  not  responsible  for  any  damages 
caused 

by 

failure 

to 

observe 

these 

instructions. 

4

 

Storage of documentation 

This assembly and operation manual, as well 
as  any  other  applicable  documentation, 
should  be  stored  diligently,  so  that  it  was 
available at any time. In the case of removal 
or  sale  of  the  device,  the  attached 
documentation should be handed over to the 
new user / owner. 

5

 

Applied symbols 

In this manual the following graphic symbols 
are used: 

 - useful information and tips, 

  important  information,  failure  to 

observe  these  can  cause  damage  of 
property,  threat  for  human  and 
household animal health and life. 

Caution:  the  symbols  indicate  important 
information,  in  order  to  make  the  manual 
more  lucid.  Yet,  this  does  not  exempt  the 
user  from  the  obligation  to  comply  with 
requirements  which  are  not  marked  with  a 
graphic symbol. 

6

 

Directive WEEE 2002/96/EG  

Act on electrical and electronic 
equipment  

 

Þ

 

Recycle 

the 

product 

and 

the 

packaging 

at 

the 

end 

of 

the 

operational 

use 

period 

in 

an 

appropriate manner. 

Þ

 

Do  not  dispose  of  the  product 

together with normal waste, 

Þ

 

Do not burn the product. 

Summary of Contents for ecoMAX 80 R1

Page 1: ...EL FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE 1 2 APPLICABLE TO SOFTWARE MODULE PANEL v06 11 030 v06 10 014 v06 11 031 v06 10 015 v06 11 035 v06 10 016 v06 11 036 v06 10 017 v0...

Page 2: ......

Page 3: ...ION RATE 27 13 6 CONNECTING ELECTRICAL SYSTEM 27 13 7 PROTECTIVE CONNECTIONS 28 13 8 CONNECTING TEMPERATURE SENSORS 29 13 9 CONNECTING WEATHER SENSOR 29 13 10 CHECKING TEMPERATURE SENSORS 29 13 11 CON...

Page 4: ...AGE TO BOILER TEMP SENSOR 41 18 5 FEEDER TEMPERATURE SENSOR DAMAGE 41 18 6 NO COMMUNICATION 41 19 EXTRA FUNCTIONS 43 19 1 POWER SUPPLY DECAY 43 19 2 PROTECTION AGAINST FREEZING 43 19 3 PREVENTIVE COOL...

Page 5: ...facturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means that in the case of m...

Page 6: ...ve way Regulator can cooperate with an additional control panel situated in living quarters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Informa...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAX 800 model R1...

Page 8: ...mp mode DHW cont hysteresis DHW disinfection Mixer 1 settings Mixer 2 settings Mixer 3 settings Clock Screen brightness Language Feeder Manual Restore default val Service settings Feeder Fan CH pump D...

Page 9: ...to active intervals W symbol of increase in the preset boiler temperature for the time of filling the domestic hot water DHW tank M symbol of increasing the preset boiler temperature due to mixer cycl...

Page 10: ...mode the CH pump is turned off which can increase the boiler temperature 8 6 FIRING UP Enter the LIGHT mode by selecting the LIGHT operation mode and pressing the TOUCH and PLAY button The LIGHT mode...

Page 11: ...tandard mode described in this section of the manual and automatic setting Fuzzy Logic1 1 Fuzzy Logic available only in special versions of the regulator In order to enable the Standard regulation mod...

Page 12: ...gulator automatically switches into the CONTROL mode 8 8 OPERATION Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic the regulator works in the OPERATION mod...

Page 13: ...earing in mind that too long an interval can make the furnace fall in during the boiler standstills yet setting an insufficient time will lead to an increase in the boiler temperature The feeder and a...

Page 14: ...ic hot water temperature can be also set at the main window Press the TOUCH and PLAY knob in the main window The preset boiler temperature flashes press the knob again to make the DHW temperature flas...

Page 15: ...select a proper heating curve Guidelines for setting proper heating curve floor heating 0 2 0 6 radiator heating 1 0 1 6 boiler 1 8 4 Drawing 15 heating curves Tips for selecting appropriate heating...

Page 16: ...ture unchanged Between 22 00 and 23 59 the regulator will lower the preset boiler temperature by 3 C The time period is skipped if its decrease value is 0 even if hours are specified Decrease in the p...

Page 17: ...verheat 8 20 Manual control The regulator provides a possibility of manual activation of an executive device e g a pump feeder motor or blower Thanks to this functionality you can check whether the gi...

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Page 19: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800 model R1...

Page 20: ...Max boiler temp Min fan power CH system type Room thermostat Out temp control Heating curve Fuel detect time Feed time CONTR Extend fan time Max feeder temp Min return temp Return temp hysteresis Ret...

Page 21: ...ngs 2 Integr time const Valve opening time Mixer operat Min mixer temp Max mixer temp Proportional band OFF CH ON Floor h ON Pump only Mixer settings 3 Integr time const Valve opening time Mixer opera...

Page 22: ...its operation only after the boiler exceeds the CH pump start temp by default 40 O C Mixer pump and servo start operation regardless of the value of the parameter CH pump start temp The mixer servo 1...

Page 23: ...on service settings boiler settings Heating curve 1 8 4 service settings boiler settings Brief description The CH pump 11 and the DHW pump 12 can start their operation only after the boiler exceeds t...

Page 24: ...o C cuts off power supply of mixer pump when the maximum temperature is exceeded the thermostat is not part of the ecoMAX 800 regulator set 27 return temperature sensor 28 thermostatic three way valve...

Page 25: ...direct effects of weather i e rain and sunlight Storage and transport temperature cannot exceed the range of 15 65 C During transport the device cannot be exposed to vibrations greater than those typi...

Page 26: ...re of the panel surroundings will be lowered in such case use other methods 13 4 Executive module installation The enclosure must provide protection rate appropriate for the environmental conditions i...

Page 27: ...tallation Drawing 29a provides and explanation After enclosing in accordance with this drawing the device has protection rate IP 20 from the front side of the executive module enclosure specified on t...

Page 28: ...al strip contacted with the metal casing of the regulator The fitting should be connected to the regulator terminal marked with symbol and with grounding terminals of the devices connected to the regu...

Page 29: ...to temperature up to 100 C 13 9 Connecting weather sensor The regulator cooperates only with a weather sensor of the CT4 P type The sensor should be installed on the coldest wall of the building usua...

Page 30: ...the purposes of precise adjustment of temperature in the heated rooms it is possible to enable blockade of the CH pump by disconnection of contactors of the room thermostat In order to enable the CH...

Page 31: ...sabled Drawing 36 Enabling control of a reserve boiler MENU SERVICE SETTINGS BOILER SETTINGS AUXILIARY BOILER Auxiliary boiler off temperature Control over a reserve boiler is disabled if the aforemen...

Page 32: ...de free gravitational flow of water in the boiler cycle the effective diameter of the switching valve 4 must be greater or equal to the diameter of the boiler cycle pipe 7 The presented hydraulic diag...

Page 33: ...2 and AL4 sum up the values corresponding to individual alarms i e you should set 2 8 10 If alarms AL1 AL2 and AL3 are to be signalled set the parameter to 7 as 1 2 4 7 13 14 Connecting mixer The regu...

Page 34: ...that a safety temperature limiter is used 13 16 Connecting additional panel It is possible to connect an additional control panel situated in the living quarters e g in a kitchen The additional panel...

Page 35: ...ons Detailed information can be found in point 8 16 and 13 9 14 4 Heating curve This parameters allows selection of appropriate heating curve Detailed information can be found in point 8 16 Drawing 44...

Page 36: ...ow operation In the CONTROL mode after feeding a dose of fuel and disabling the feeder the fan continues to work for the time of extend fan time in order to light up the supplied fuel in accordance wi...

Page 37: ...ous for maintaining the room temperature at constant level The heating medium accumulated in the system has high thermal inertia and heating it after the thermostat contacts are shorted can take too l...

Page 38: ...n Do not enable this option if the system is made of pipes vulnerable to high temperature in such case we recommend setting the mixer to FLOOR h ON FLOOR h ON choose this option if the mixer cycle fee...

Page 39: ...etting too low values can cause over regulation of temperature and faster wear of the servo It is recommended to set this parameter within the range of 80 140 by default 110 16 6 Valve opening time En...

Page 40: ...tion against boiler overheating is twofold First after exceeding the boiler cooling preventive temp by default 90 C the regulator tries to decrease the boiler temperature by dropping the excessive hea...

Page 41: ...ting the regulator Check the sensor and possibly replace it The method of checking the temperature sensor is described in point 13 10 Drawing 48 View of alarm boiler temperature sensor failure 18 5 Fe...

Page 42: ...42 parameters If an alarm occur it will take action in accordance with the given alarm Check the lead connecting the control panel with the executive module and replace or repair it...

Page 43: ...the boiler is not in use This function can be enabled also when the regulator is turned off via keyboard regulator in STAND BY and in the STOP mode 20 REPLACEMENT OF PARTS AND SUBASSEMBLIES When orde...

Page 44: ...ht after turning the regulator on Drawing 52 View of display after turning the regulator on where 1 control panel software number 2 executive module software number The regulator can operate improperl...

Page 45: ...e fan power parameter fan power check if the safety temperature limiter STB jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected if the boiler manufacture...

Page 46: ...in the DHW SUMMER mode the heaters are hot and the boiler overheats Increase the parameter Extend DHW pump time in order to cool down the boiler 10 the DHW pump is active even if the DHW tank has been...

Page 47: ...eed to be arranged between the boiler manufacturer and the PLUM sp z o o company After fitting the regulator the boiler manufacturer selects the boiler type which causes loading of default values This...

Page 48: ...rature It is possible to record data from 1024 days back that is from about 3 years You can clear the data from the regulator memory only after connecting the regulator to a computer In order to enter...

Page 49: ...name 1 No fuel 2 Boiler overheated 3 Flame recessed to retort 4 Boiler temperature sensor damage 5 Feeder temperature sensor damage Caution A temperature record of about 108 C is an evidence that the...

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