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40 

 

18

 

DESCRIPTION OF ALARMS 

18.1

 

No fuel 

If  the  boiler  temperature  in  the  OPERATION 
mode  drops  by  10

°

C  below  the  preset  boiler 

temperature, the regulator will start counting 
the 

no fuel detection time.

 

MENU  ->  SERVICE  SETTINGS  ->  BOILER 
SETTINGS -> 

no fuel detection time

 

If during that countdown there is no increase 
in  the  boiler  temperature  by  1 

°

C,  the 

regulator will disable the CH and DHW pump 
and  will  start  counting  the 

no  fuel  detection 

time

.  This  protects  the  boiler  against 

excessive  cool  down.  If  after  that  time  the 
temperature  does  not  increase  by  4

°

C,  the 

regulator will enter the STOP mode and show 

the  “No  fuel”  alarm  on  the  display.

If  the 

boiler  temperature  approximates  the  preset 

boiler  temperature  (difference  t≤  10

°

C),  the 

pumps  are  activated  and  countdown  of  the 

no  fuel  detection  time

  is  stopped.  Cancel  by 

restarting the regulator. 
 

Drawing 46 

View of the „No fuel” ala

rm 

 

 

If  the  regulator  identifies  fuel 
shortage  incorrectly,  increase  the 
parameter 

no  fuel  detection  time

 

point 

14.9, 

or 

decrease 

the 

difference  between  the  measured 
boiler  temperature  and 

preset  CH 

temp.

 

 

In  the  upper  section  of  the  screen, 
you  can  see  the  number  of  alarms 
occurring  at  the  same  time.  Sign 
1/2  means  that  there  were  two 
alarms,  and  the  first  of  them  is 
visible,  etc.  Move  to  the  next  alarm 

by  turning  the  “TOUCH  and  PLAY” 

knob. 

18.2

 

Exceeding max. boiler temperature  

Protection  against  boiler  overheating  is 
twofold.  First,  after  exceeding  the 

boiler 

cooling  preventive  temp. 

(by  default  90

°

C)

the  regulator  tries  to  decrease  the  boiler 
temperature  by  dropping  the  excessive  heat 
to  the  DHW  tank  and  by  opening  the  mixer 
servo  (only  if  mixer  cycle  =  on  CH).  If  the 
boiler  temperature  drops,  the  regulator  will 
resume  normal  operation.  Whereas  is  the 
temperature  continues  to  rise  (reaches 
95

°

C), fuel feeder and fan are disabled and a 

permanent  boiler  overheating  alarm 

  with 

sound  signalling 

is  activated. If  during  the 

boiler  overheating  alarm  the  temperature 
measured  by  the  DHW  sensor  (8)  exceeds 
the  value 

Max.  DHW  temp.,

the  DHW  pump 

is  disabled.  This  protects  the  DHW  users 
against scalding. Whereas the mixer pump is 
not disabled at the moment of exceeding the 

Max.  preset  mixer  temperature

,  if 

mixer 

operation = CO ON 

was set. The mixer pump 

is  disabled  at  the  moment  of  exceeding  the 

Max.  preset  mixer  temperature

,  if 

mixer 

operation = FLOOR h.ON 

was set.  

Cancel the alarm by restarting the regulator. 

 

Caution: placing  the  temperature 
sensor  beyond  the  boiler  water 
jacket,  e.g.  on  the  outlet  pipe,  is 
not  recommended,  as  it  can  delay 
detection of the boiler overheating. 

 

Drawing 47 

View of alarm „

max. boiler temperature 

overheating”

 

 
18.3

 

Exceeding max. feeder temperature  

This  alarm  will  occur  after  the  feeder 
temperature  exceeds  the  service  parameter 

Max. feeder temp.

 

MENU  ->  SERVICE  SETTINGS  ->  BOILER 
SETTINGS -> 

Max. feeder temp.

 

If the feeder temperature exceeds this value, 
the  regulator  will  enable  the  feeder  for  a 
constant,  programmed  time  of  10  minutes. 

Summary of Contents for ecoMAX 80 R1

Page 1: ...EL FIRED BOILERS WITH FEEDING SCREW SERVICE AND ASSEMBLY MANUAL ISSUE 1 2 APPLICABLE TO SOFTWARE MODULE PANEL v06 11 030 v06 10 014 v06 11 031 v06 10 015 v06 11 035 v06 10 016 v06 11 036 v06 10 017 v0...

Page 2: ......

Page 3: ...ION RATE 27 13 6 CONNECTING ELECTRICAL SYSTEM 27 13 7 PROTECTIVE CONNECTIONS 28 13 8 CONNECTING TEMPERATURE SENSORS 29 13 9 CONNECTING WEATHER SENSOR 29 13 10 CHECKING TEMPERATURE SENSORS 29 13 11 CON...

Page 4: ...AGE TO BOILER TEMP SENSOR 41 18 5 FEEDER TEMPERATURE SENSOR DAMAGE 41 18 6 NO COMMUNICATION 41 19 EXTRA FUNCTIONS 43 19 1 POWER SUPPLY DECAY 43 19 2 PROTECTION AGAINST FREEZING 43 19 3 PREVENTIVE COOL...

Page 5: ...facturer should check if the regulator s mating with the given boiler type is proper and whether it can cause danger The regulator is not an intrinsically safe device which means that in the case of m...

Page 6: ...ve way Regulator can cooperate with an additional control panel situated in living quarters It can be used in a household and similar facilities as well as in light industrialized facilities 3 Informa...

Page 7: ...REGULATOR INSTRUCTION MANUAL ecoMAX 800 model R1...

Page 8: ...mp mode DHW cont hysteresis DHW disinfection Mixer 1 settings Mixer 2 settings Mixer 3 settings Clock Screen brightness Language Feeder Manual Restore default val Service settings Feeder Fan CH pump D...

Page 9: ...to active intervals W symbol of increase in the preset boiler temperature for the time of filling the domestic hot water DHW tank M symbol of increasing the preset boiler temperature due to mixer cycl...

Page 10: ...mode the CH pump is turned off which can increase the boiler temperature 8 6 FIRING UP Enter the LIGHT mode by selecting the LIGHT operation mode and pressing the TOUCH and PLAY button The LIGHT mode...

Page 11: ...tandard mode described in this section of the manual and automatic setting Fuzzy Logic1 1 Fuzzy Logic available only in special versions of the regulator In order to enable the Standard regulation mod...

Page 12: ...gulator automatically switches into the CONTROL mode 8 8 OPERATION Fuzzy logic settings After switching the boiler adjustment mode from Standard to Fuzzy Logic the regulator works in the OPERATION mod...

Page 13: ...earing in mind that too long an interval can make the furnace fall in during the boiler standstills yet setting an insufficient time will lead to an increase in the boiler temperature The feeder and a...

Page 14: ...ic hot water temperature can be also set at the main window Press the TOUCH and PLAY knob in the main window The preset boiler temperature flashes press the knob again to make the DHW temperature flas...

Page 15: ...select a proper heating curve Guidelines for setting proper heating curve floor heating 0 2 0 6 radiator heating 1 0 1 6 boiler 1 8 4 Drawing 15 heating curves Tips for selecting appropriate heating...

Page 16: ...ture unchanged Between 22 00 and 23 59 the regulator will lower the preset boiler temperature by 3 C The time period is skipped if its decrease value is 0 even if hours are specified Decrease in the p...

Page 17: ...verheat 8 20 Manual control The regulator provides a possibility of manual activation of an executive device e g a pump feeder motor or blower Thanks to this functionality you can check whether the gi...

Page 18: ......

Page 19: ...REGULATOR INSTALLATION AND SERVICE SETTINGS MANUAL ecoMAX 800 model R1...

Page 20: ...Max boiler temp Min fan power CH system type Room thermostat Out temp control Heating curve Fuel detect time Feed time CONTR Extend fan time Max feeder temp Min return temp Return temp hysteresis Ret...

Page 21: ...ngs 2 Integr time const Valve opening time Mixer operat Min mixer temp Max mixer temp Proportional band OFF CH ON Floor h ON Pump only Mixer settings 3 Integr time const Valve opening time Mixer opera...

Page 22: ...its operation only after the boiler exceeds the CH pump start temp by default 40 O C Mixer pump and servo start operation regardless of the value of the parameter CH pump start temp The mixer servo 1...

Page 23: ...on service settings boiler settings Heating curve 1 8 4 service settings boiler settings Brief description The CH pump 11 and the DHW pump 12 can start their operation only after the boiler exceeds t...

Page 24: ...o C cuts off power supply of mixer pump when the maximum temperature is exceeded the thermostat is not part of the ecoMAX 800 regulator set 27 return temperature sensor 28 thermostatic three way valve...

Page 25: ...direct effects of weather i e rain and sunlight Storage and transport temperature cannot exceed the range of 15 65 C During transport the device cannot be exposed to vibrations greater than those typi...

Page 26: ...re of the panel surroundings will be lowered in such case use other methods 13 4 Executive module installation The enclosure must provide protection rate appropriate for the environmental conditions i...

Page 27: ...tallation Drawing 29a provides and explanation After enclosing in accordance with this drawing the device has protection rate IP 20 from the front side of the executive module enclosure specified on t...

Page 28: ...al strip contacted with the metal casing of the regulator The fitting should be connected to the regulator terminal marked with symbol and with grounding terminals of the devices connected to the regu...

Page 29: ...to temperature up to 100 C 13 9 Connecting weather sensor The regulator cooperates only with a weather sensor of the CT4 P type The sensor should be installed on the coldest wall of the building usua...

Page 30: ...the purposes of precise adjustment of temperature in the heated rooms it is possible to enable blockade of the CH pump by disconnection of contactors of the room thermostat In order to enable the CH...

Page 31: ...sabled Drawing 36 Enabling control of a reserve boiler MENU SERVICE SETTINGS BOILER SETTINGS AUXILIARY BOILER Auxiliary boiler off temperature Control over a reserve boiler is disabled if the aforemen...

Page 32: ...de free gravitational flow of water in the boiler cycle the effective diameter of the switching valve 4 must be greater or equal to the diameter of the boiler cycle pipe 7 The presented hydraulic diag...

Page 33: ...2 and AL4 sum up the values corresponding to individual alarms i e you should set 2 8 10 If alarms AL1 AL2 and AL3 are to be signalled set the parameter to 7 as 1 2 4 7 13 14 Connecting mixer The regu...

Page 34: ...that a safety temperature limiter is used 13 16 Connecting additional panel It is possible to connect an additional control panel situated in the living quarters e g in a kitchen The additional panel...

Page 35: ...ons Detailed information can be found in point 8 16 and 13 9 14 4 Heating curve This parameters allows selection of appropriate heating curve Detailed information can be found in point 8 16 Drawing 44...

Page 36: ...ow operation In the CONTROL mode after feeding a dose of fuel and disabling the feeder the fan continues to work for the time of extend fan time in order to light up the supplied fuel in accordance wi...

Page 37: ...ous for maintaining the room temperature at constant level The heating medium accumulated in the system has high thermal inertia and heating it after the thermostat contacts are shorted can take too l...

Page 38: ...n Do not enable this option if the system is made of pipes vulnerable to high temperature in such case we recommend setting the mixer to FLOOR h ON FLOOR h ON choose this option if the mixer cycle fee...

Page 39: ...etting too low values can cause over regulation of temperature and faster wear of the servo It is recommended to set this parameter within the range of 80 140 by default 110 16 6 Valve opening time En...

Page 40: ...tion against boiler overheating is twofold First after exceeding the boiler cooling preventive temp by default 90 C the regulator tries to decrease the boiler temperature by dropping the excessive hea...

Page 41: ...ting the regulator Check the sensor and possibly replace it The method of checking the temperature sensor is described in point 13 10 Drawing 48 View of alarm boiler temperature sensor failure 18 5 Fe...

Page 42: ...42 parameters If an alarm occur it will take action in accordance with the given alarm Check the lead connecting the control panel with the executive module and replace or repair it...

Page 43: ...the boiler is not in use This function can be enabled also when the regulator is turned off via keyboard regulator in STAND BY and in the STOP mode 20 REPLACEMENT OF PARTS AND SUBASSEMBLIES When orde...

Page 44: ...ht after turning the regulator on Drawing 52 View of display after turning the regulator on where 1 control panel software number 2 executive module software number The regulator can operate improperl...

Page 45: ...e fan power parameter fan power check if the safety temperature limiter STB jumper is on terminals 1 2 the jumper should be placed only if no temperature limiter is connected if the boiler manufacture...

Page 46: ...in the DHW SUMMER mode the heaters are hot and the boiler overheats Increase the parameter Extend DHW pump time in order to cool down the boiler 10 the DHW pump is active even if the DHW tank has been...

Page 47: ...eed to be arranged between the boiler manufacturer and the PLUM sp z o o company After fitting the regulator the boiler manufacturer selects the boiler type which causes loading of default values This...

Page 48: ...rature It is possible to record data from 1024 days back that is from about 3 years You can clear the data from the regulator memory only after connecting the regulator to a computer In order to enter...

Page 49: ...name 1 No fuel 2 Boiler overheated 3 Flame recessed to retort 4 Boiler temperature sensor damage 5 Feeder temperature sensor damage Caution A temperature record of about 108 C is an evidence that the...

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