Xylem FST Installation, Operation And Maintenance Manual Download

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Installation, Operation, and

Maintenance Manual

887673_1.0

FST

Summary of Contents for FST

Page 1: ...Installation Operation and Maintenance Manual 887673_1 0 FST...

Page 2: ......

Page 3: ...dule 10 4 Electrical Installation 13 4 1 Precautions 13 4 1 1 Battery 13 4 2 Cables 13 4 3 Connect the wiring harness to the control panel 14 4 4 Connect the I O extension cable 15 4 5 Connect a flowm...

Page 4: ...3 Location administration 32 6 8 4 Input output 34 6 8 5 Alarm administration 35 6 9 Right navigation pane 35 6 9 1 Control panel 35 6 9 2 Data log 36 7 Maintenance 37 7 1 Precautions 37 7 1 1 Battery...

Page 5: ...erating installing or maintaining the unit in any way that is not covered in this manual could cause death serious personal injury or damage to the equipment and the surroundings This includes any mod...

Page 6: ...rd Magnetic fields hazard Electrical Hazard CAUTION 1 3 User safety Introduction All government regulations local health and safety directives must be observed Prevent danger due to electricity All da...

Page 7: ...he power lock out process 1 3 2 Qualification of personnel WARNING Electrical Hazard Risk of electrical shock or burn A certified electrician must supervise all electrical work Comply with all local c...

Page 8: ...bly to promote the sustainable reuse of material resources Waste from electrical and electronic equipment can be returned to the producer or distributor 1 5 Spare parts CAUTION Only use the manufactur...

Page 9: ...d pump parameters for the following functions Remote troubleshooting with the ECU codes Ensure a correct system operation Bypass without a pump monitoring Start stop and vary the engine speed from a r...

Page 10: ...control panel to measure the fuel level in Optional Sump level transducer Connects with the PrimeGuard 2 and PV102P control panel to measure the sump level in ft Optional Vibration sensor Connects wit...

Page 11: ...0 25 in diameter hole at a distance of 127 mm 5 in from the lifting bail plate 2 Drill one more 6 35 mm 0 25 in diameter hole at a distance of 57 15 mm 2 25 in from the first hole 127 mm 5 in 57 15 m...

Page 12: ...4 mm 1 in diameter hole 4 Route the cable harness through the 25 4 mm 1 in hole 3 4 Install the FST module 1 Install the following on the mounting frame the mounting bracket the two flat washers the...

Page 13: ...washer 3 Mounting bracket 4 Isolator 5 FST module 6 Hexagon nut Figure 1 Installation of the FST module WS011191A Figure 2 Installation of the FST module on an open unit 3 Mechanical Installation FST...

Page 14: ...WS011190A Figure 3 Installation of the FST module on an enclosed unit 3 Mechanical Installation 12 FST Installation Operation and Maintenance Manual...

Page 15: ...sk of electrical shock or burn A certified electrician must supervise all electrical work Comply with all local codes and regulations WARNING Electrical Hazard There is a risk of electrical shock or e...

Page 16: ...ing harness to the control panel 1 Connect the female circular connector of the wiring harness to the FST module 2 Connect the spliced terminals of the wiring harness to the control panel Wire color C...

Page 17: ...tor of the I O extension cable to the circular connector of the wiring harness 3 Connect the spliced terminals of the wiring harness to the control panel For more information regarding pin connection...

Page 18: ...signal devices 6 HDP26 connector 7 HDP24 connector 4 5 Connect a flowmeter to the control panel 1 Connect the signal isolator to the control panel 2 Set the DIP switch 7 to the ON position 3 Connect...

Page 19: ...r 3 Control panel 4 Red wire 5 Black wire 4 Set the parameters for the flowmeter on the control panel See Set the parameters for the flowmeter on page 26 4 6 Connect the suction pressure transducer 1...

Page 20: ...the suction pressure transducer on the control panel See Set the parameters for the suction pressure transducer on page 26 4 7 Connect the discharge pressure transducer 1 Connect the discharge pressur...

Page 21: ...for the discharge pressure transducer on page 26 4 8 Connect a fuel level transducer Select a fuel level transducer 1 Remove the fuel gauge from the fuel tank 2 Insert a measuring tape into the fuel...

Page 22: ...ct 31 75 mm 1 25 in from the recorded measurement WS011259A 1 2 1 Fuel level transducer 2 Height of the sensor blade 6 Use the result from the step 5 to select a fuel level transducer from the followi...

Page 23: ...ect the fuel level transducer to the control panel 1 Remove the existing fuel gauge from the fuel tank 2 Apply the Teflon tape to the fuel level transducer 3 Tighten the fuel level transducer into the...

Page 24: ...7 5 2 1 Sump level transducer 2 7 pin connector of the pigtail harness 3 Red wire 4 Black wire 5 Shield 3 Set the parameters for the sump level transducer on the control panel See Set the parameters f...

Page 25: ...s Connect a float switch to the DI1 or DI2 spliced terminals of the I O extension cable WS011300A DI1 DI1 COM DI2 DI2 COM NO NC Connect relays As applicable connect 120VAC 5A device R1 and R2 spliced...

Page 26: ...WS011303A NO NO COM COM NC 1 1 1 120VAC 5A devices 4 Electrical Installation 24 FST Installation Operation and Maintenance Manual...

Page 27: ...eous parameters Parameter Setting Mechanical Engines None Electronic Engine J1939 PrimeGuard HRS or J1939 ECU Engine HRS 5 3 Set the digital input parameter 1 Go to MAIN PARAMETERS DIGITAL INPUT PARAM...

Page 28: ...ESSURE parameter 3 Set the following values for the applicable transducer Value PXTK30v30 30 inHg to 30 psi PXTK30v60 30 inHg to 60 psi PXTK30v100 30 inHg to 100 psi Vacuum transducer 0 9 26 mA 7 14 m...

Page 29: ...Press ENTER 7 Select the LEVEL STOP LEVEL parameter 8 To automatically start the pump set the low level of sump with the up and down arrow key 9 Press ENTER 10 Select the LEVEL MAINTAIN LEVEL paramete...

Page 30: ...ice alarm details click the Common alarms or Service alarms icon The application shows the Alarm manager page c To view the control panel of a specific device click the device name The application sho...

Page 31: ...lans Service plans Description FST base plan Gives access to the basic features of the FST This service must be selected to select the other services Advanced data access and Data log access Gives acc...

Page 32: ...stomer list is shown 3 If necessary select one or more customers from the Customer list The Site list is shown 4 If necessary select one or more sites from the Site list 5 Click Save The location filt...

Page 33: ...on is the owner of a device It is a customer or a Xylem location It must have a geographic location The hub pays for the services and features Site This location is a physical location where devices a...

Page 34: ...sites 3 In the Search Region Search Hub Search Customer or Search Site box type the name of the location to search 6 8 3 2 Create a region 1 Click the Settings tab 2 On the Settings page click the Loc...

Page 35: ...stomer address 8 In the Xylem Service Center list select a service center for the customer 9 In the Associated sites list select one or more site names to associate with the customer 10 In the Financi...

Page 36: ...lete Region Hub Customer Site 4 On the edit location page click Delete 6 8 4 Input output 6 8 4 1 Configure input output devices 1 Click the Settings tab 2 On the Settings page click the Input Output...

Page 37: ...t click the Add another recipient button 9 Click Save 6 9 Right navigation pane Icon Type Description User administration Read only Shows access to the User administration page FST access Read only Sh...

Page 38: ...ected device click the Alarms button 9 To see the Data log page for the selected device click the Data log button 6 9 2 Data log 6 9 2 1 Download device data log 1 On the right navigation pane click t...

Page 39: ...to do so could result in death or serious injury 7 1 1 Battery Check that the cable has been disconnected from the negative battery terminal as part of the power lock out process 7 2 Check the unit fo...

Page 40: ...ry 8 1 1 Battery Check that the cable has been disconnected from the negative battery terminal as part of the power lock out process 8 2 LED status Status Remedy LED5 PWR LED1 MODEM PWR LED2 MODBUS CO...

Page 41: ...2 MODBUS COMM On Blinks Off Check that the PrimeGuard 2 or PV102P control panel is programmed correctly For more information see the PrimeGuard 2 or PV102P configuration 8 Troubleshooting FST Installa...

Page 42: ...C 40 F to 185 F Storage temperature 50 C to 85 C 58 F to 185 F Operating humidity 95 relative humidity non condensing 9 4 Standards NEMA 4X enclosure 9 5 Approvals CE 9 6 Electrical data Feature Descr...

Page 43: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 WS011098A Figure 4 Terminals of the FST circular connector Function Terminal Description Input power 1 9 VDC to 30 VDC 2 Ground earth Digital inp...

Page 44: ...earth RS 485 8 RS485 7 RS485 9 Ground earth CAN bus 5 CANH 4 CANL NC Ground earth 9 9 I O board pin description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 WS011132A Item Name PCB terminal Circular connector...

Page 45: ...sed 50 mA TB5 2 20 4 20 mA IN 2 TB5 3 21 Ground earth 6 RS 485 TB6 1 8 RS485 TB6 2 7 RS485 TB6 3 9 Ground earth 7 CAN bus TB7 1 5 CAN H TB7 2 4 CAN L TB7 3 Not connected Ground earth 8 Switch 1 S1 1 C...

Page 46: ...Item Name PCB terminal Circular connector terminal Description 14 Fast blow fuse Fuse 1 5 A 15 Power on LED LED5 power 9 Technical Reference 44 FST Installation Operation and Maintenance Manual...

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Page 48: ...folio of smart metering network technologies and advanced analytics solutions for water electric and gas utilities In more than 150 countries we have strong long standing relationships with customers...

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