Playnation Cartecay 1701 Assembly Download Page 5

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WARRANTY REGISTRATION

- CARTECAY -

Summary of Contents for Cartecay 1701

Page 2: ...that are missing or damaged is use our Quick Response Center located at www playnation com support DO NOT RETURN THIS PRODUCT TO THE RETAILER OR CONTACT THE RETAILER DIRECTLY THE RETAILER DOES NOT STO...

Page 3: ...not affect the functionality or structural integrity of the part or component It is the owner s responsibility to maintain the swing set This includes but is not limited to re staining and resealing...

Page 4: ...screw heads should be checked regularly for tightness The ground ladder rope ladder slide swings and other areas where children spend a majority of their playtime should be checked more frequently Pl...

Page 5: ...W E t t Z Where did you buy this product W E W 18 30 31 40 41 50 51 2 3 4 5 6 7 8 t z E z W 3 EASY WAYS TO REGISTER KWd KE KWd KE KWd KE 800 880 3300 OR D W E W YZ WARRANTYREGISTRATION CARTECAY...

Page 6: ...ur play set is compromised by this natural occurrence please follow the warranty claim procedure found at http www playnation com warranty Click on the Warranty tab and follow the instructions KEEPING...

Page 7: ...Model 1701 BOXES 1700 1 1700 2 1701 SLIDE BOX REV 3 6 2013...

Page 8: ...all Assembly Steps 11 15 Adding Deck Boards Stringer and Front Face Board Steps 16 18 Swing Beam Plate Swing Hangers and Swing Beam Mount Trap Arm Steps 19 21 Ladder Assembly and Installation Steps 22...

Page 9: ...is at the bottom Teach children to never run up a slide as this increases their chances of falling The parents should have the children dress appropriately with well fitting shoes Loose clothing such...

Page 10: ...y swing seat that has developed cracks in the plastic seats Ropes cables and chains should be removed and replaced if excessive wear is found Contact us for warranted replacement parts For rusted area...

Page 11: ...oose fill surfacing materials are acceptable Surfacing materials are acceptable such as the types and depths shown in the table Fall Heights and Materials Type Of Material 6 in depth 9 in depth 12 in...

Page 12: ...re the ground around the outside edges of the sandbox boards on the high side of the fort This is the area that will be dug in Make sure to score deep enough the scored lines will be your digging temp...

Page 13: ...parts that are structurally defective We use a high quality lumber in our structures however you should inspect each part for splinters or rough spots and sand them smooth to prevent injury After fami...

Page 14: ...s EXAMPLE OF OFFSET HOLES UP EXAMPLE OF OFFSET HOLES DOWN Counter sunk holes Many of the parts that will be used have counter sunk holes A counter sunk hole is one that surrounds one side of a through...

Page 15: ...nut until the face of the T nut is flush to the wood This picture shows the T nut inserted and installed flush to the wood This picture shows an end view of the T nut installed flush to the wood WARN...

Page 16: ...RST STEP IN OUR ASSEMBLY INSTRUCTIONS IS TO INSERT T NUTS INTO THE CORNER POSTS A T NUT IS A FASTENER WHICH IS THREADED ON THE INSIDE AND IT FUNCTIONS JUST LIKE A STANDARD HEX NUT YOU INSERT THE T NUT...

Page 17: ...rt to fit into a certain area of the play set B We need the designation to be simple The 3600 is the length of the board It means the board is 36 inches long If the code were 3625 then the board is 36...

Page 18: ...2 x 4 board installation shown below Place the board into position Spot Drill through the holes in the 2 x 4 board into the corner posts with an 11 64 drill bit Remove the 2 x 4 board Continue Exampl...

Page 19: ...r is 125 lbs Maximum Allowable swinging weight for a three position swing 1 The maximum allowable swinging weight at each Swing Belt position is 150 lbs 2 The maximum allowable swinging weight at the...

Page 20: ...s components and general construction process of your new playset before getting started SITE PLAN Playset height 10 feet 3 inches Swing Beam height 7 feet 2 1 2 inches Deck height 4 feet Approximate...

Page 21: ...___ Pencil ___ Locking Pliers Vise Grips ___ Shovel KIT CONTENTS Swings Slides Accessories ___ Qty Description ___ 2 Swingbelt w Chains ___ 1 Trapeze Swing w Chains ___ 1 Wave Slide ___ 10 Rock Wall...

Page 22: ...SHER 1700 1701 HARDWARE PAGE 1 OF 2 REV A 10 29 2012 JH 7 8 9 1 4 3 2 5 6 USE THE RULER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH B...

Page 23: ...LER TO THE RIGHT TO MEASURE YOUR BOLTS AND SCREWS PICTURE VIEWS SHOWN ABOVE ARE 1 1 SCALE AND CAN BE USED TO MATCH BOLT AND SCREW SIZES 3 8 x 9 CARRIAGE BOLT QTY 1 3 8 x 6 1 2 CARRIAGE BOLT QTY 6 QTY...

Page 24: ...LS 4 LADDER STEP 2 X 4 X 17 DECK 2 4 2900 RCP 1 POST REAR CENTER 2 4 4700 S 1 STRINGER 2 X 4 X 47 2 X 4 X 29 2 4 4750 FFB 1 BOARD FRONT FACE 2 X 4 X 47 1 2 2 4 4750 FSS 2 SUPPORT FORT SIDE 2 X 4 X 47...

Page 25: ...B 2 BOARD END TARP 2 X 4 X 50 2 4 5700 LLS 1 SIDE LADDER LEFT 2 X 4 X 57 2 4 5700 LRS 1 SIDE LADDER RIGHT 2 X 4 X 57 2 4 5800 CM 1 2 X 4 X 73 3 4 FRONT CENTER POST 1 2 X 4 X 83 2 4 8300 FTSB BACK TARP...

Page 26: ...SUPPORT 2 6 4750 ESB 1 BOARD SANDBOX END 2 X 6 X 47 1 2 2 6 5000 ARWCS 1 SUPPORT WALL CENTER ARCH ROCK 2 6 5350 RWS 2 SUPPORT ROCK WALL 2 X 6 X 53 1 2 2 X 6 X 50 2 6 5392 ARWSS 2 2 X 6 X 75 LEFT SIDE...

Page 27: ...ESB 4 4 9600 CP3 CORNER POST 3 4 X 4 X 96 2 X 6 X 95 1 2 END SANDBOX BOARD SWING BEAM MOUNT 4 4 4750 SBM 4 X 4 X 89 1 2 TRAP ARM 4 4 8950 TA 4 X 4 X 96 CORNER POST 1 4 X 4 X 47 1 2 4 X 4 X 96 CORNER P...

Page 28: ...2 4 X 4 X 96 4 4 9600 SB SWING LEG 2 5 4 X 4 X 18 1 2 1 125 3 1150 WPB 4 X 6 X 96 SWING BEAM 1 5 4 X 3 X 11 1 2 125 3 1750 TTTM WINDOW PANEL BOARD TIC TAC TOE 125 4 1850 LB MOUNT 2 4 5 4 X 3 X 17 1 2...

Page 29: ...CK WALL 125 3 2850 PS BOARD 9 2 4 4750 CTB 5 4 X 6 X 47 1 2 125 4 1000 WSR 2 X 4 X 47 1 2 CENTER TARP BOARD 1 7 125 6 4750 DB BOTTOM ROCK 125 6 1363 OS 2 SUN 5 4 X 6 X 13 5 8 WALL BOARD 125 6 4750 BRW...

Page 30: ...04 0002 BAR 03 0010 1 WAVE SLIDE W CHAINS 1 04 0006 TRAPEZE SWING W CHAINS 2 DESCRIPTION PICTURE QTY 24...

Page 31: ...1700 1701 HARDWARE BOX INSTRUCTIONS DESCRIPTION PICTURE QTY 07 0008 CLIMBING ROCK 11 5002 1 10 1 PLATE EA 1 SWING A FRAME SWING LEG BRACKET 11 5010 25...

Page 32: ...PICTURE DESCRIPTION QTY 90 GREEN BRACKET 11 5013 SPRING CLIP 11 4003 6 2 6 IRON DUCTILE SWING HANGER 11 4012 26...

Page 33: ...PICTURE DESCRIPTION QTY 1 10 ROPE TARP 1 FLAG KIT 09 1014 2 GROUND STAKE 07 0016 4 27...

Page 34: ...PICTURE DESCRIPTION QTY 2 SAFETY HANDLE 07 0005 STEERING WHEEL 07 0004 1 1 TELESCOPE 07 0001 28...

Page 35: ...TIC TAC TOE UNASSEMBLED 07 0010 1 WINDOW 07 0013 2 CROWN 07 0019 1 NOT SHOWN NAME PLATE 1 PICTURE DESCRIPTION QTY 29...

Page 36: ...STEP 1 CORNER POST LAYOUT POSTS IN THIS STEP 1 THIS STEP IS CRITICAL TO BUILDING THE FORT PROPERLY IF ANY MISTAKES ARE MADE HERE YOU WILL NEED TO DIS ASSEMBLE AND THE RE ASSEMBLE TO MAKE YOUR CORRECTI...

Page 37: ...ESE HOLES NO T NUTS T NUT STEP 2 INSERTING T NUTS INTO CORNER POSTS 1 USE A HAMMER TO SEAT THE T NUTS AFTER INSERTING THEM INTO THE HOLES SHOWN IN THE DIAGRAM BELOW 2 THE BARREL OF THE T NUT SHOULD GO...

Page 38: ...ITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 THE 2 X 4 X 47 1 2 ROCK WALL ROPE SUPPORT WITH THREE PRE DRILLED HOLES ATTACHES TO THE TOP SET OF HOLES ON THE RIGHT SIDE OF THE CORNER POSTS OFFSET HOLES...

Page 39: ...ARD HEX BOLT LEFT SIDE CORNER POSTS WITH 4 1 2 HEX BOLTS AND 5 16 WASHERS 1 THE 2 X 6 X 95 1 2 END SANDBOX BOARD WITH SIX PRE DRILLED HOLES ATTACHES TO THE BOTTOM OF THE 5 16 WASHER 5 16 X 4 1 2 2 X 6...

Page 40: ...THE SIDE SANDBOX BOARDS 1 THE 2 X 6 X 75 SIDE SANDBOX BOARDS WITH THREE PRE DRILLED HOLES ATTACH TO THE BOTTOM OF THE FRONT AND REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 2 THE ST...

Page 41: ...INT TOWARD THE SWING BEAM SIDE OF THE FORT AND REAR CORNER POSTS WITH 5 16 X 4 1 2 HEX BOLTS AND 5 16 WASHERS 1 THE 2 X 4 X 83 TARP SUPPORT BOARDS WITH THE PRE DRILLED HOLES ATTACH TO THE TOP OF THE F...

Page 42: ...LAG SCREWS AND 5 16 WASHERS 2 THE 2 X 4 X 47 1 2 DECK SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES ABOVE THE SANDBOX BOARD AND THE GROUND SUPPORT BOARD ON THE INSIDE OF THE LEF...

Page 43: ...1 2 HEX BOLT STEP 8 ATTACHING REAR PANEL SUPPORT BOARDS 1 THE 2 X 4 X 47 1 2 REAR PANEL SUPPORT BOARDS WITH TWO PRE DRILLED HOLES ATTACH TO THE SET OF HOLES BELOW THE TARP SUPPORT BOARD ON THE REAR OF...

Page 44: ...AND 5 16 WASHERS TO SECURE THE BOARDS TO THE CORNER POSTS 2 PLACE THE TOP OF THE PANEL SUPPORT USED AS SAFETY BOARD 24 FROM THE BOTTOM OF THE 2 X 6 BOARD 3 FASTEN THE SAFETY BOARD TO THE CORNER POSTS...

Page 45: ...ITH HAMMER SEE DETAIL A 2 THE 2 X 4 X 47 1 2 FORT SIDE SUPPORT WITH ANGLED END ATTACHES TO THE HOLE ON THE END OF THE END SANDBOX BOARD ON THE INSIDE WITH 5 16 X 2 1 2 HEX BOLTS AND 5 16 WASHERS THE A...

Page 46: ...F EACH SIDE SANDBOX BOARD ATTACH EACH ROCK WALL SUPPORT TO THE SIDE SANDBOX BOARD WITH 2 1 2 HEX BOLTS AND 5 16 WASHERS THE ANGLED END OF EACH ROCK WALL SUPPORT SHOULD REST FLUSH AGAINST THE CORNER PO...

Page 47: ...SURE THAT THIS BOARD IS ALIGNED WITH THE ROCK WALL SUPPORT 3 SECOND FASTEN THE SECOND 8 X 3 WOOD SCREW THROUGH THE ARCH ROCK WALL SIDE SUPPORT BOTTOM HOLE INTO THE ROCK WALL SUPPORT MAKE SURE THAT TH...

Page 48: ...DE THE ROUNDED EDGE OF THE ROCK WALL BOARD SHOULD BE AGAINST THE CORNER POSTS BEFORE ATTACHING 2 NEXT THE 5 4 X 6 X 47 1 2 BOTTOM ROCK WALL BOARD WITH ONE HOLE WILL MOUNT AT THE BOTTOM WITH THE 7 8 HO...

Page 49: ...OCK WALL BOARDS TO THE ROCK WALL SUPPORTS FROM TOP TO BOTTOM WITH 8 X 2 WOOD SCREWS 2 WHEN YOU GET TO THE LAST ROCK WALL BOARD MAKE SURE THE GAP BETWEEN THIS BOARD AND THE BOTTOM ROCK WALL BOARD IS NO...

Page 50: ...BELOW A DIFFERENT PATTERN MAY BE USED IF YOU WISH 2 THE ROCKS INCLUDED WITH YOUR PLAYSET MAY VARY IN COLOR USE THE 14 X 1 1 4 PANHEAD SCREWS AND 1 4 WASHERS INCLUDED WITH THE ROCKS TO ATTACH THE ROCK...

Page 51: ...4 X 4 X 40 3 8 DECK SPACERS MOUNT BETWEEN THE REAR CORNER POSTS AND BETWEEN THE FRONT CORNER POSTS THE REAR SPACER SHOULD BE FLUSH TO THE INSIDE OF THE REAR POSTS THE FRONT SPACER SHOULD NOT PROTRUDE...

Page 52: ...THOUT HOLES 2 PLACE THE STRINGER UNDEREATH THE CENTER OF THE DECK BOARDS USE THE HOLES AT THE CENTER OF THE DECK BOARDS AS A GUIDE MAKE SURE THE END OF THE STRINGER IS FLUSH WITH THE SIDE OF THE DECK...

Page 53: ...ONT FACE BOARD TO THE CORNER POSTS WITH THREE 8 X 2 1 2 WOOD SCREWS PER SIDE 2 INSTALL TWO 2 1 2 WOOD SCREWS THROUGH THE CENTER OF THE FRONT FACE BOARD INTO THE STRINGER AS SHOWN BELOW 8 X 2 1 2 WOOD...

Page 54: ...NG UP PILOT HOLES 3 FASTEN THE SWING BEAM PLATE TO THE SWING BEAM MOUNT OUTER HOLES USING 3 8 X 3 1 2 CARRIAGE BOLTS AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM PLACE GREEN BOLT CAPS OVER EXPOSED...

Page 55: ...HOLES IN THE SWING BEAM 2 FASTEN THE SWING HANGER TO THE SWING BEAM USING 3 8 X 7 CARRIAGE BOLTS WITH TORQUE WASHERS ON TOP OF THE SWING BEAM AND 3 8 WASHERS WITH 3 8 LOCK NUTS ON THE BOTTOM PLACE BO...

Page 56: ...D SET WITH A HAMMER USE 3 8 WASHERS AND 3 8 LOCK NUTS TO SECURE THE SWING BEAM MOUNT FROM THE OUTSIDE PLACE BOLT CAPS OVER THE EXPOSED THREADS AFTER SECURING 3 THE 4 X 4 X 89 1 2 TRAP ARM WILL ATTACH...

Page 57: ...TOP WITH THE CHANNELS FACING DOWN 4 NOW DRIVE TWO 2 WOOD SCREWS THROUGH THE LADDER SIDE INTO EACH STEP 5 CAREFULLY TURN THE LADDER OVER AND FINISH THE OTHER SIDE WITH TWO 2 WOOD SCREWS PER STEP 6 INS...

Page 58: ...4 3 MAKE SURE THE LADDER IS LEVEL USING THE LADDER BRACKETS AS A TEMPLATE DRILL A 3 8 HOLE THROUGH THE 2 X 4 4 GO UNDER THE DECK AND INSERT T NUTS IN THE HOLES 5 ATTACH THE 90 GREEN BRACKET TO THE 2 X...

Page 59: ...PLATE DRILL 11 64 PILOT HOLES AT EACH SWING LEG BRACKET HOLE 3 FASTEN THE SWING LEGS TO THE SWING LEG BRACKET WITH 3 8 X 3 1 2 LAG SCREWS AND 3 8 WASHERS STEP 24 ATTACHING SWING LEGS TO BRACKET SWING...

Page 60: ...NUTS WITH 3 8 WASHERS FROM UNDERNEATH 2 PREDRILL AN 11 64 HOLE THROUGH THE MIDDLE HOLE IN THE SWING LEG BRACKET INTO THE SWING BEAM 3 1 2 DEEP DRIVE A 3 8 X 3 1 2 LAG SCREW WITH 3 8 WASHER INTO THE HO...

Page 61: ...M TO THE SWING BEAM PLATE AND SWING BEAM MOUNT USING A 3 8 X 9 CARRIAGE BOLT WITH TORQUE WASHER ON TOP AND A 3 8 WASHER AND 3 8 LOCK NUT ON THE BOTTOM PLACE A GREEN BOLT CAP OVER EXPOSED THREADS AFTER...

Page 62: ...STEP 27 LEVEL SWING BEAM 1 PLACE THE LEVEL ON TOP OF THE SWING BEAM AND ADJUST THE SWING LEGS IN OR OUT AS NEEDED TO MAKE THE SWING BEAM LEVEL 56...

Page 63: ...MBER AND MAKE MARKS WITH A PENCIL INSIDE THE HOLES ONTO THE SWING LEGS DRILL 11 64 HOLES 2 1 2 DEEP AT THE MARKS LAG SCREWS CENTERED ON THE LEGS SWING LEG CROSS MEMBER 1 POSITION THE 2 X 4 X 58 SWING...

Page 64: ...CENTER POST TO THE TARP SUPPORT BOARDS WITH 5 16 X 2 1 2 HEX BOLTS 5 16 WASHERS AND T NUTS 2 SQUARE THE THE FRONT CENTER POST TO THE DECK ATTACH THE BOTTOM OF THE FRONT CENTER POST TO THE DECK SPACER...

Page 65: ...CENTER POST ON BOTH SIDES WITH 8 X 2 WOOD SCREWS 2 ATTACH THE 5 4 X 4 X 20 VERTICAL WINDOW SUPPORTS NEXT TO THE CORNER POSTS ON BOTH SIDES WITH 8 X 2 WOOD SCREWS 3 GO TO THE OUTSIDE FRONT OF THE PLAYS...

Page 66: ...2 1 2 WOOD SCREWS STEP 31 TARP BOARDS TARP ROOF 1 THE 2 X 4 X 47 1 2 CENTER TARP BOARD WILL SECURE ON TOP OF THE CENTER POSTS WITH TWO 8 X 2 1 2 WOOD SCREWS PER SIDE 2 THE TWO 2 X 4 X 50 END TARP BOAR...

Page 67: ...ED 1 7 8 FROM THE CORNER POSTS ATTACH EACH PANEL SLAT WITH 8 X 2 WOOD SCREWS 2 THE INNER BOARDS ON THE REAR ARE THEN SPACED 2 FROM EACH OTHER FOR A TOTAL OF SIX SLATS ON THE REAR OF THE PLAY SET ATTAC...

Page 68: ...2 LOCATE THE 5 4 X 3 X 17 1 2 TIC TAC TOE MOUNTS DRILL A 1 8 HOLE IN EACH END OF THE MOUNT AS SHOWN BELOW 3 FASTEN THE TIC TAC TOE MOUNTS TO THE GREEN TIC TAC TOE BRACKETS WITH THE SCREWS PROVIDED IN...

Page 69: ...IOUS STEP ONTO THE BACK WALL THE BOTTOM OF THE LOWER TIC TAC TOE MOUNT SHOULD BE 4 ABOVE THE DECK 2 ATTACH EACH TIC TAC TOE MOUNT TO THE PANEL SLATS WITH 8 X 1 3 4 WOOD SCREWS 8 X 1 3 4 WOOD SCREW PAN...

Page 70: ...OF THE WOODEN SUN 3 INSTALL THE TOP WAVE SUN RAYS ABOUT 55 FROM THE CENTER POST AND SECURE WITH 8 X 1 3 4 WOOD SCREWS 4 PLACE THE BOTTOM WAVE SUN RAY BELOW THE TOP WAVE SUN RAY LEAVING A 1 4 GAP IN B...

Page 71: ...ER THE TARP ON BOARDS AND BEGIN WITH THE FRONT RIGHT SIDE CORNER PLACE ONE 1 1 4 PAN HEAD SCREW WITH A 1 4 WASHER INTO THE GROMMET FASTEN FRONT RIGHT GROMMET TO THE TARP BOARD 3 GO TO THE FRONT LEFT S...

Page 72: ...O AID IN CLIMBING SET KNOTS ACCORDING TO YOUR CHILD S NEEDS 2 3 KNOTS SHOULD BE SUFFICIENT 2 THREAD THE OTHER END OF THE ROPE THROUGH THE HOLE IN THE BOTTOM ROCK WALL BOARD PULL THE ROPE TIGHT AND TIE...

Page 73: ...SLIDE IN THE OPENING AT THE FRONT OF THE FORT LAY THE WAVE SLIDE ON THE DECK WITH THE LIP EXTENDING ONTO THE DECK 2 ATTACH THE WAVE SLIDE TO THE DECK WITH 1 1 4 PAN HEAD SCREWS DO NOT OVER TIGHTEN 8 X...

Page 74: ...ED WITH THE STEERING WHEEL TO MOUNT THE STEERING WHEEL TO THE END OF THE SWING BEAM DO NOT OVER TIGHTEN THE LAG SCREW INTO THE STEERING WHEEL OR IT WILL NOT TURN 3 PLACE THE STEERING WHEEL CAP OVER TH...

Page 75: ...LAG KITS 1 INSTALL THE FLAG KITS IN THE DESIRED LOCATION ON YOUR PLAY SET THE RECOMMENDED LOCATION IS ON THE CORNER POSTS AT THE FRONT OF THE FORT ATTACH THE FLAG KITS WITH THE HARDWARE PROVIDED DETAI...

Page 76: ...STEP 41 NAME PLATE 1 ATTACH THE NAME PLATE TO THE MIDDLE OF THE SWING BEAM WITH TWO 8 X 1 1 4 WOOD SCREWS ATTACH NAME PLATE HERE WITH TWO 8 X 1 1 4 WOOD SCREWS 70...

Page 77: ...PEZE ARM CHAIN FROM SWING BELT 1 LOCATE TWO SWING BELTS WITH CHAINS ATTACHED 2 SNAP A SPRING CLIP THROUGH THE SWING HANGER LOOP ON THE SWING BEAM 3 SNAP A CHAIN ONTO EACH SPRING CLIP ADJUST EACH SWING...

Page 78: ...SWING LEGS WITH THE SCREWS PROVIDED WITH THE STAKES 4 HAMMER A GROUND STAKE ON THE INSIDE OF EACH CORNER POST NEAR THE ROCK WALL USE CAUTION WHEN HAMMERING SO THAT YOU DO NOT MAR THE WOOD LEAVE THE T...

Page 79: ...FRONT CENTER POST STEP 44 SAFETY HANDLES 1 LOCATE THE SAFETY HANDLE BAG PLACE A SAFETY HANDLE ON THE CORNER POST AND FRONT CENTER POST ADJUST THE HEIGHT TO SUIT THE NEEDS OF YOUR CHILD 2 USE THE HARDW...

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